LED Lights for Industrial Applications

What is LED Industrial Grade Lighting?

LED Lighting Supply specializes in energy-efficient lighting solutions engineered for harsh environments where standard fixtures fail. With 15+ years in commercial lighting, we have seen how robust, impact-resistant fixtures deliver 10+ year lifespans in conditions that quickly destroy conventional lighting. The main advantage is not just better illumination -- it is the significant reduction in maintenance costs, saving customers thousands each year.

Our industrial portfolio addresses the extreme conditions your facility faces:

• High power output up to 2000W replacement capacity
• High voltage compatibility, including 480V systems
• Precision optics for 25-50 foot mounting heights
• Operation in temperatures up to 302 F
• Explosion-proof housing with Class 1 Division 1 / Class 1 Division 2 certifications
• Impact-resistant construction rated IK08-IK10
• Marine grade epoxy coatings for harsh environments

Industrial lighting must meet strict safety standards for hazardous locations. OSHA's guidance on hazardous (classified) locations explains the importance of proper electrical equipment certification in environments with flammable gases, vapors, or dust. NFPA 70, the National Electrical Code (NEC), defines requirements for Class 1 Division 1 and Division 2 installations to prevent ignition in volatile atmospheres.

What Makes an LED Light Industrial Grade?

Industrial-grade lighting goes beyond basic LED technology. We recommend fixtures that meet multiple demanding criteria, as industrial environments cannot compromise on any failure point.

What are the Many Benefits of Using LED Fixtures in Industrial Settings and Applications?

• Energy Savings - Industrial facilities typically reduce electricity usage by 60-80% compared to metal halide systems. Most customers achieve full ROI within 18 months from utility savings alone.
• Bright & Uniform Lighting - Precision optics eliminate dark spots and shadows. Our engineers create custom lighting layouts tailored to workflow and safety requirements.
• Less Maintenance - Metal halide bulbs fail around 15,000 hours; our LED fixtures operate reliably for 100,000+ hours, reducing costly shutdowns and high-ceiling maintenance.
• Instant On - No more waiting 10-15 minutes after outages. Full brightness resumes immediately, reducing downtime and improving operational continuity.
• Motion Sensor Compatibility - Instant-response LEDs work seamlessly with occupancy sensors, ideal for intermittently occupied warehouse and storage zones.
• Advanced Dimming - Lighting levels can be reduced by 50-90% during off-peak hours while maintaining instant full-power response when needed. Sensor-driven dimming adjusts output automatically.
• Hazardous Location Safety - Explosion-proof, UL Listed housings help meet chemical plant and refinery safety codes when properly specified, preventing ignition in volatile atmospheres.

According to the U.S. Department of Energy's research on LED technology, LED fixtures can reduce energy consumption by 75% or more compared to traditional industrial lighting technologies like metal halide and high-pressure sodium. The DOE also notes that LED fixtures provide superior directional lighting, making them effective for high-ceiling industrial applications.

What are the Cost Savings and ROI When You Convert from Metal Halide to LED?

150W LED UFO High Bay vs 400W Metal Halide Replacement (with ballast)

Assumptions: Based on 16 hours/day, 220 days/year at $0.20/kWh, 50 fixture(s), and a 15% ballast factor applied to the metal halide wattage (400W lamp + 15% ballast = ~ 460W input).
•  Energy cost and ROI calculations are based on energy savings only and assume an LED fixture cost of $100.00 per fixture.
• Maintenance savings from reduced bulb and ballast replacements are not included in these calculations.

In this example with 50 fixture(s), total LED fixture investment is approximately $5,000.00, and estimated annual energy-only savings are $10,912.00. Simple payback based on energy savings alone is under 6 months. Maintenance savings from eliminating metal halide bulb and ballast replacements provide additional value throughout the fixture's 50,000-hour lifespan, but are not included in this ROI calculation.

What are the Common Applications for LED Industrial Lighting?

Industrial environments require lighting solutions that match their operational challenges. We offer specialized fixtures for demanding sectors where failure is not an option:

Each application requires specific performance characteristics, so we maintain an extensive product range to match your operational needs.

Case Study: Conversion of existing lighting to LED Lighting Supply Class 1 Division 2 Fixtures in Holbrook, AZ

After: 200 Watt Square Explosion Proof LED Light | 28000 Lumens	After: 200 Watt Square Explosion Proof LED Light | 28000 Lumens

Lighting Plan We Created for the Customer

Lighting Plan	Heat Map

Explosion Proof Lighting Installation Plan Metrics

• Mounting height: 20 ft
• Fixture Used: MLLG-E-LED-EXPLA-200-50-[V]-C1D2: 200 Watt Square Explosion Proof LED Light | 28000 Lumens | Class 1 Div 2 | Class 2 Div 2 | 5000K | 100V-277V or 277V-480V
• FC achieved: 62.80 FC average
• Uniformity (Avg/Min): 1.85

What are the Different Types of LED Lighting Products?

Our industrial lighting portfolio is divided into indoor and outdoor categories, each engineered for specific environmental challenges. Matching the right fixture type to your application is critical for long-term performance and cost control.

Industrial Indoor LED Lighting

Industrial Outdoor LED Lighting

Best Applications for LED Industrial Lights

Professional lighting design for industrial applications should follow established industry standards for safety and performance. The Illuminating Engineering Society (IES) recommended practices provide guidance on illuminance levels, uniformity ratios, and lighting quality requirements for manufacturing and warehouse environments. These standards help ensure adequate visibility for worker safety while maintaining energy efficiency in large-scale operations.

We Offer Free Industrial LED Lighting Plans

Professional lighting design eliminates guesswork and helps ensure your project delivers the performance you need. Our lighting engineers create detailed plans specifying fixture placement, beam angles, and light levels for optimal coverage. Most business customers request these complimentary designs because proper planning helps prevent costly mistakes and supports code compliance from day one.

Safety and Performance Certifications

All our fixtures carry essential certifications, including DLC Premium for energy efficiency and rebate eligibility, UL Listed and ETL Listed for electrical safety, and NSF for sanitation and cleanability in food environments. These certifications help ensure safety, performance, and energy efficiency while qualifying your project for utility rebates and tax incentives. DLC Premium certification guarantees the highest efficiency standards and maximum rebate eligibility.

5-Year Warranty and Support

All our lights come with at least a 5-year warranty, and all warranty support is based in the USA. Our experienced support team understands the importance of keeping your lighting operational and will work quickly to resolve any warranty issues, subject to proper installation and use.

Why Choose LED Lighting Supply for Your Industrial Lighting Project

Our 15+ years of commercial and industrial lighting experience mean we understand the difference between fixtures that merely work and those that deliver long-term value. Our product specialists have designed LED lighting solutions for over 10,000 industrial facilities, giving us insight into which fixtures perform reliably in your environment.

We provide detailed energy savings calculations showing your payback period and annual cost reductions, often revealing additional savings through utility rebates and tax incentives. Every industrial project receives complimentary custom lighting plans created by our certified lighting engineers, helping ensure your installation meets all regulations while optimizing performance and cost-effectiveness from day one.

Common Mistakes and How to Avoid Them

Over nearly two decades of industrial lighting installations, we see the same costly errors repeated across facilities. Understanding these pitfalls before you purchase can help save significant project delays and unexpected expenses.

• Underestimating voltage requirements for high-output fixtures can result in inadequate electrical infrastructure. Verify your electrical panel can supply 277V or 480V for maximum efficiency fixtures before ordering.
• Choosing fixtures without proper hazardous location ratings creates safety violations and insurance issues. Always confirm Class 1 Division 1 or Division 2 certification requirements with your facility safety manager and local government authority before selecting fixtures.
• Installing standard fixtures in corrosive environments leads to premature failures and maintenance problems. Marine-grade epoxy coatings and IP65+ ratings are essential for chemical processing and coastal facilities.
• Purchasing fixtures with inadequate impact ratings exposes you to constant replacement costs from forklift damage. Specify the IK08 minimum rating for warehouse environments with mobile equipment.
• Overlooking thermal management in high-temperature applications causes thermal shutdown and shortened lifespan. High-temperature rated fixtures are required for ambient temperatures exceeding 104 F, depending on the model.
• Selecting fixtures with insufficient light distribution creates dark spots and shadows that compromise worker safety. Professional photometric analysis helps ensure uniform coverage for your specific mounting heights and spacing.
• Ignoring food-grade requirements in processing facilities results in failed health inspections and regulatory violations. NSF certification with smooth, cleanable surfaces is mandatory for food contact environments.
• Failing to verify 0-10V dimming compatibility wastes energy savings opportunities and creates control system integration problems. Confirm dimming protocols match your building automation systems before procurement.

LED Lights for Industrial Applications Frequently Asked Questions

What is LED Industrial Grade Lighting?

LED industrial grade lighting includes fixtures engineered for harsh environments with features such as Class 1 Division 1/Division 2 explosion-proof housing, IK08-IK10 impact ratings, high-temperature operation up to 302 degrees F, and mounting heights of 25-50 feet. These fixtures support 480V systems and replacement capacities up to 2000W.

What Makes an LED Light Industrial Grade?

Industrial-grade LED fixtures combine multiple performance requirements including IK08-IK10 impact protection, IP65 vapor-tight sealing, hazardous location certifications, 480V power compatibility, and NSF food-safe certification where required. Selectable color temperatures from 3000K-5000K support task-specific visibility.

What are the Many Benefits of Using LED Fixtures in Industrial Settings and Applications?

Industrial LED fixtures reduce electricity usage by 60-80% compared to metal halide systems and operate for 100,000+ hours versus 15,000 hours for metal halide bulbs. Instant-on capability eliminates 10-15 minute warm-up delays, and dimming can reduce lighting levels by 50-90% during off-peak hours.

What are the Common Applications for LED Industrial Lighting?

Applications include hazardous locations requiring explosion-proof lighting, high-temperature areas, steel mills, ports, airports, correctional facilities, power plants, manufacturing facilities, and industrial warehouses with high ceilings. Each application requires specific performance characteristics matched to operational challenges.

What are the Different Types of LED Lighting Products?

Indoor options include explosion-proof, high bay, vapor-tight, NSF food-safe, and high-temperature fixtures. Outdoor options include high mast, flood, airport-grade, security, and roadway lighting. Verify Class and Division requirements with your local government authority before purchase for hazardous locations.

Best Applications for LED Industrial Lights

Dusty plants require IP65-rated vapor-tight fixtures, warehouses with 25-50 foot ceilings need high-output high bays, food facilities require NSF-certified fixtures, and chemical plants need Class 1 Division 1 explosion-proof housings. Cold storage applications require fixtures rated to -40 degrees F, and steel mills need operation up to 180 degrees F.

We Offer Free Industrial LED Lighting Plans

Complimentary lighting plans specify fixture placement, beam angles, and light levels for optimal coverage throughout your facility. Professional lighting design helps prevent costly mistakes and supports code compliance.

Safety and Performance Certifications

Fixtures carry DLC Premium, UL Listed, and ETL Listed certifications. DLC Premium certification qualifies projects for utility rebates and tax incentives.

5-Year Warranty and Support

All fixtures include at least a 5-year warranty with USA-based support, subject to proper installation and use.

Why Choose LED Lighting Supply for Your Industrial Lighting Project

LED Lighting Supply provides detailed energy savings calculations showing exact payback periods and complimentary custom lighting plans created by certified lighting engineers who understand industrial codes and safety requirements.

Common Mistakes and How to Avoid Them

Verify electrical panels can supply 277V or 480V before ordering high-output fixtures. Confirm Class 1 Division 1 or Division 2 certification requirements with your facility safety manager and local government authority. Specify IK08 minimum impact rating for warehouse environments with mobile equipment, and confirm 0-10V dimming compatibility with building automation systems.