What are LED Factory Lights?

Manufacturing environments demand lighting solutions far beyond standard commercial applications. Factory LED fixtures must withstand extreme conditions while delivering consistent, powerful illumination. Based on our 17 years serving industrial clients, we've learned that successful factory lighting requires robust construction, temperature resistance, and specialized ratings for hazardous environments. Some facilities need high-temperature lighting or explosion-proof lighting installed in hazardous areas. Our High Power and Robust LED Fixtures for Factories and Manufacturing plants deliver:

• High lumen output with 60% energy savings over metal halide
• IK10 impact resistance for forklift and machinery environments
• IP65 waterproof rating for wash-down areas
• Operating range up to 302°F ambient temperature
• UL844 explosion-proof certification for hazardous locations

Types of LED Factory Lights for Manufacturing Plants Use

Factory lighting selection depends entirely on your specific environment and operational requirements. Most manufacturing facilities benefit from one or more of these fixture categories:

• High Bays: LED UFO and Linear high bay LED lights replace Metal Halide, HID, and fluorescent systems with superior performance. UFOs handle the toughest conditions with waterproof construction, while linear fixtures seamlessly replace fluorescent strips with 120-degree beam angles.
• Hazardous-Location: Never compromise safety in explosive environments. Our explosion proof lights meet rigorous UL844 testing standards and handle Class I, Division 1 and 2 locations. Standard LED fixtures can create dangerous situations in these environments.
• High Temperature: Foundries, steel mills, and hot manufacturing processes require specialized high temp LED lights. We stock fixtures rated up to 302°F ambient temperature with specialized heat sinks and driver protection.

What are the Benefits of Using LED Lights for Factories and Manufacturing Facilities?

LED technology transforms factory operations through dramatic energy savings, improved worker safety, and reduced maintenance costs. After helping hundreds of manufacturers upgrade their lighting, we consistently see productivity improvements alongside cost reductions. Here's what you can expect:

Dramatic Energy Reduction: Most industrial installations save 60-70% on monthly electricity costs. A typical 300-watt LED UFO replaces a 1000-watt metal halide while producing more usable light.

Superior Light Output: Our fixtures deliver up to 150 lumens per watt, creating brighter work environments with less power consumption. Workers report reduced eye strain and improved accuracy on detailed tasks.

Color Accuracy That Matters: Factory LEDs maintain CRI ratings above 70, allowing workers to distinguish wire colors, read labels clearly, and spot defects that poor lighting would hide.

Consistent Performance: Unlike metal halides that lose brightness over time, quality LEDs maintain 90% of initial output throughout their lifespan. No more gradually dimming work areas.

Maintenance-Free Operation: Running 12 hours daily, these fixtures operate for over 10 years without bulb changes or ballast replacements. Eliminate scissor lifts, downtime, and labor costs associated with frequent maintenance.

Industrial-Grade Construction: Every fixture undergoes extensive quality testing before shipping. We provide comprehensive 5-year warranties with USA-based support that understands industrial environments.

Emergency Power Integration: Optional battery backup modules maintain illumination during power outages. Emergency systems work seamlessly with 0-10V dimming controls for code compliance.

Universal Voltage Compatibility: Auto-sensing drivers work with 100V-277V or 277V-480V systems without modification. Install directly into existing electrical infrastructure without rewiring.

Smart Motion Detection: Integrated or add-on sensors reduce energy waste in low-traffic areas. Lights automatically dim to 10% output when areas are empty, then brighten instantly when needed.

Forklift-Proof Durability: IK10 impact ratings mean these fixtures survive direct hits from machinery and falling objects. Reinforced housings protect critical components in demanding environments.

Flexible Installation Options: Choose from eyehooks, pendant mounting, trunnion brackets, or protective wire guards. Every mounting system supports full fixture weight while enabling quick installation.

Maximum Light Output: Our most powerful fixtures generate over 90,000 lumens for the highest ceilings and most demanding applications. Handle 40+ foot mounting heights with confidence.

Building Automation Ready: 0-10V dimming compatibility integrates with existing control systems. Program lighting zones, schedules, and daylight harvesting for maximum efficiency.

How Many Lumens Do You Need to Light a Factory?

Proper factory lighting depends primarily on ceiling height and task requirements. We typically recommend these lumen ranges based on mounting height:

• 15-20 feet ceiling height: 100-150 watts producing 15,000 - 22,500 lumens per fixture
• 20-30 feet ceiling height: 120-200 watts producing 18,000 - 30,000 lumens per fixture
• 31-40 feet ceiling height: 240-300 watts producing 40,800 - 45,000 lumens per fixture
• 40+ feet ceiling height: 400-600 watts producing 72,000 - 96,000 lumens per fixture

OSHA, ANSI, and IES Foot Candle Requirements for Factory Lighting

Meeting regulatory lighting standards protects your workers and ensures compliance during inspections. OSHA establishes minimum requirements for factory environments:

• Offices and first-aid stations: 30 foot-candles minimum
• General shops and construction plants: 10 foot-candles minimum
• Warehouses, walkways, and corridors: 5 foot-candles minimum
• Belowground work areas: 5 foot-candles minimum
• Loading platforms and active storage: 3 foot-candles minimum

ANSI and IES provide more detailed recommendations based on visual task requirements:

• Non-visual task areas: 10-20 foot-candles
• Large-scale visual tasks with high contrast: 20-50 foot-candles
• Small-scale visual tasks with medium contrast: 50-100 foot-candles
• Very small-scale visual tasks with low contrast: 100-200 foot-candles

Safety and Performance Certifications

All our fixtures carry essential certifications, including DLC Premium, UL Listed, and ETL Listed approvals. These certifications ensure safety, performance, and energy efficiency while qualifying your project for utility rebates and tax incentives. DLC Premium certification guarantees the highest efficiency standards and maximum rebate eligibility.

5 year Warranty and Warranty Support

All our lights come with at least a 5-year warranty, and all warranty support is based in the USA. We take customer support seriously, and helping you with a warranty claim is important to us. Our experienced support team understands the importance of keeping your lighting operational and will work quickly to resolve any warranty issues.

Need Help? Talk to an LED Factory Light Expert.

Choosing the right factory lighting requires understanding your specific environment, ceiling heights, and operational requirements. Our sales engineers specialize in LED lighting for factories and manufacturing facilities, bringing 17 years of experience to every project consultation. Share your facility details with us, and we'll recommend the optimal LED lighting solution for your application. We provide free lighting plans to ensure proper illumination levels and uniform light distribution throughout your facility.

LED Factory Lighting FAQ

What are LED Factory Lights and Manufacturing Lighting?

Factories are more demanding than normal commercial spaces. The lights needed must also match these areas. Factory lighting fixtures should be robust and impact-resistant. Some factories might need high-temperature lighting or explosion-proof lighting installed in hazardous areas. We offer High Power and Robust LED Fixtures for Factories and Manufacturing plants that are: powerful with low energy consumption - our industrial LEDs deliver maximum brightness while reducing energy costs by up to 60 percent compared to traditional lighting. Robust - these fixtures withstand the daily wear of industrial environments without performance degradation. Impact-resistant - built with reinforced housings that handle equipment vibration and accidental contact. Waterproof - sealed to IP65 standards for washdown areas and humid conditions. High temperature rated - engineered to operate reliably in environments up to 180°F without thermal shutdown. Explosion-proof rated - UL Listed for hazardous locations where flammable gases or dust may be present.

What is Steel Mill Lighting?

Steel mills are more demanding than normal commercial spaces. They are more demanding than most factory environments. The lights needed must also match the challenges of these areas. Steel Mill lighting should be robust and impact-resistant. Some factories might need high-temperature lighting or Explosion Proof Lighting installed in hazardous areas.

Are there Specific Requirements for Steel Mill LED Lighting?

You first have to understand the lighting needs and requirements. And what are the physical requirements of the plant? Steel mills can be dirty, hot, and dusty environments. Understanding this will help us to suggest the best lighting solution for you.

Can LED Light Fixtures Run 24/7 in a Factory?

You can operate them 24/7 if that's what you need. Let us know if that's a need, and we can find the best fixture for your application.

What are the Best Types of LED Lights for a Factory or Manufacturing Plant?

There is no one best type of light, but there is the best light suited for your specific application. And that's where we can help. We have been recommending lights for applications for 10+ years. We will back up our recommendations by creating a free lighting design plan so you can see how well our lights will work in your factory or manufacturing application.

Will Dust Impact the LED Light Fixtures' Performance in a Factory?

The dust may impede the light if it is allowed to collect on the lens. We recommend cleaning the lens and fixture to make sure it is operating properly.

What are Ideal Lighting Levels for a Manufacturing Plant?

We have created lighting plans for large and small warehouses using warehouse lighting from 30 to 70-foot candles. And lighting plans for manufacturing plants that exceed 100-foot candles.Every space is different. Our lights can accommodate your needs. Our free lighting plan services will help you find the right factory lighting to meet your needs.