Factory LED Lighting
Factory LED Lighting is typically high power, high heat and explosion proof solutions designed to replace Metal Halide and Fluorescent. Factories are large indoor spaces with demanding environments and high ceilings. Having the right light can make all the difference when it comes to having a successful LED Factory Lighting conversion.
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Frequently Asked Questions
We spoke to our customers to find out what questions they have when buying lights for factories and manufacturing plants. If it’s your first time making a purchase with LED Lighting Supply, feel free to call us at (888) 423-3191 and a dedicated lighting expert will help you find the best light for your needs.
What Is Factory LED Lighting?
Factories are more demanding than normal commercial spaces. The lights needed must also match these areas. Factory lighting should be robust and impact resistant. Some factories might need high temperature lighting, or have hazardous explosive areas.
Is It Better to Use High Bay and Low Bay Lighting in a Factory?
That depends on the ceiling height. If it’s anything below 20 feet, a low bay light will work better. A high bay in this space would be too bright. If the ceiling height is above 20 feet, a high bay would be a better choice.
Is It Better to Use UFO or Linear Style Lighting in a Factory?
UFO fixtures are more robust, impact resistant and better suited for industrial environments. UFOs are also waterproof. Some models can withstand ambient temperatures up to 140F. If the environment is dirty, we recommend an IP65 rated UFO fixture.
What Are the OSHA, ANSI and IES Foot Candle Requirements for Factory LED Lighting?
Here are the OSHA requirements for a factory:
Offices and first-aid stations: 30 foot candles
General shops and construction plants: 10 foot candles
General construction areas, warehouses, walkways and corridors: 5 foot candles
Underground work areas: 5 foot candles
Waste areas, loading platforms, active storage areas, field maintenance areas: 3 foot candles
Here are the ANSI and IES requirements, converted to foot candles:
Areas not used for visual tasks: 10-20 foot candles
Areas used for large-scale visual tasks / high contrast requirements: 20-50 foot candles
Areas used for small-scale visual tasks / medium contrast: 50-100 foot candles
Spaces used for very small-scale visual tasks / low contrast: 100-200 foot candles
BEFORE YOU BUY
Are There Specific Requirements for Factory LED Lighting?
You first have to understand the lighting needs and requirements. And what are the physical requirements of the plant. Factories can be dirty, hot and dusty environments. Understanding this will help us to suggest the best lighting solution for you.
The Temperature in Our Steel Factory Can Get Up to 140 Degrees. Can Your Fixtures Withstand These Temperatures?
Yes, we have many high temperature options. We have models that are capable of ambient temperatures up to 212F.
How Durable Are These Fixtures? Can They Withstand Impact from Normal Factory Operations?
The rating for impact is IK. It’s a rating between 1 and 10, with 10 being the highest rating available. We have many fixtures that have IK10 ratings.
Is a 300 Watt LED Fixture Enough Light to Replace 1000 Watt Metal Halide Lights at 45 Feet?
Most likely, yes, but there are other factors that come into play as well. Fixture spacing is one of them. If you can provide us with a layout of your factory, along with light locations, we can create a lighting plan for you to make sure we meet your foot candle requirements.
Which LED high bay light works best in a factory?
We are preferential to UFO Style High Bays. They are very robust impact resistant. IP Rated for wet locations. And powerful to match and exceed any existing HID High Bay.
What are your most popular factory light fixtures?
Do you have any factory lights for sale?
We do. We offer large volume discounts and contractor discounts. Contact us for details.
Do you sell high power LED factory lights?
We do. We offer a 450 Watt and 600 Watt UFO High Bay that produces 72000 and 96000 lumens.
FIXTURES AND FITTINGS
Do Your Factory Lights Have an Emergency Backup (EMB) Option?
You can equip some of our lights with EMBs, and some are external to the fixture. The fixtures needs to be dimmable for this to work.
Is a Motion Sensor an Available Option?
Yes, it is. If this is something you need, we can find a fixture that you can add motion sensors to. Some of our fixtures come standard with them already attached.
What Mounting Options Are Available for Installing Lights in a Factory?
We can offer eye-hook, pendant, trunnion and wire / chain mounts.
Can Light Fixtures Run 24/7 in a Factory. Do They Need to Turned off to Rest?
You can operate them 24/7 if that’s what you need. Let us know if that’s a need and we can find the best fixture for your application.
Our factory is a very dusty environment. Will this impact the light fixtures performance?
The dust may impede the light if dust is allowed to collect on the lens. We recommend cleaning of the lens and fixture to make sure it is operating properly.
We have software in place for our factory’s lighting. Can I use your fixtures with controls?
They do. Many of our factory lights are dimmable. And can attach to external hardware controls that control the function of the light.
How Do You Test Emergency Lighting in a Factory?
The best way to do this is to turn off the power at the panel. This should trigger the EMBs to turn the lights on and run off battery power. Some of our EMB units also come with a test button.
If a Fixture Fails in Our Factory, How Do We Get It Fixed? What Is the Warranty?
Most of our lights have a 5 year warranty, and if it fails, you call us. The same sales person who you worked with will help you get your lights fixed.
Are These Factory LED Lighting Fixtures Eligible for Rebates After Installation?
Many of our lights are eligible for rebates. Make sure you discuss this with your utility company. Some of them need the rebate process to start before you buy or install the lights.