LED Industrial Lighting
- 15+ years industrial lighting expertise with commercial and industrial facilities
- 60-80% energy savings with 18-month payback periods guaranteed
- 10+ year lifespan eliminates costly maintenance and downtime
Get Your Custom Lighting Plan With Product Recommendations
- Industrial-Grade Layout Designed for Heavy-Duty Operations & Safety Compliance Requirements
- Precise Lumen Output, IP Rating & Heat Management Calculations for Industrial Environments
- Reduce Downtime Costs & Maintenance Expenses in Critical Production Areas
Our Industrial Grade LED Lights include high bays, explosion-proof fixtures, vapor-tight lights, high-temperature fixtures, NSF-certified lights, flood lights, high mast lights, security lights, and roadway fixtures. Available models include output capacities up to a 2000W replacement, 480V compatibility, optics for 25- to 50-foot mounting heights, and operating temperatures up to 302 F. Product configurations include Class I Division 1 and Class I Division 2 certifications, IK08 to IK10 impact ratings, IP65 vapor-tight sealing, marine-grade epoxy coatings, and selectable color temperatures from 3000K to 5000K. Selected fixtures carry UL, ETL, CSA, or DLC Premium listings, while available control options include motion detection and 0-10V dimming.
Common applications for these industrial LED fixtures include warehouses, manufacturing plants, factories, food processing facilities, chemical plants, refineries, steel mills, foundries, correctional facilities, power plants, and cold storage facilities. Outdoor products are used at ports, shipping and container yards, airports, rail facilities, roadways, highways, access areas, perimeters, and other industrial sites. Explosion-proof models are offered for locations involving flammable gases, vapors, or combustible dust, while high-temperature fixtures are available for areas exposed to extreme ambient heat. Vapor-tight and IP65-rated fixtures are offered for humid, dusty, corrosive, and washdown environments, and NSF-certified models are available for food processing applications.
What is LED Industrial Grade Lighting
LED Lighting Supply specializes in energy-efficient lighting solutions engineered for harsh environments where standard fixtures fail. With 15+ years in commercial lighting, we have seen how robust, impact-resistant fixtures deliver 10+ year lifespans in conditions that quickly destroy conventional lighting. The main advantage is not just better illumination — it is the significant reduction in maintenance costs, saving customers thousands each year. Industrial LED lighting is designed to withstand the toughest conditions while maximizing energy savings and reliability.
Our industrial portfolio addresses the extreme conditions your facility faces:
- High power output up to 2000W replacement capacity
- High voltage compatibility, including 480V systems
- Precision optics for 25-50 foot mounting heights
- Operation in temperatures up to 302 F
- Explosion-proof housing with Class 1 Division 1 / Class 1 Division 2 certifications
- Impact-resistant construction rated IK08-IK10
- Marine grade epoxy coatings for harsh environments
Industrial lighting must meet strict safety standards for hazardous locations. OSHA’s guidance on hazardous (classified) locations explains the importance of proper electrical equipment certification in environments with flammable gases, vapors, or dust. NFPA 70, the National Electrical Code (NEC), defines requirements for Class 1 Division 1 and Division 2 installations to prevent ignition in volatile atmospheres.
What Makes an LED Light Industrial Grade
Industrial-grade lighting goes beyond basic LED technology. We recommend fixtures that meet multiple demanding criteria, as industrial environments cannot compromise on any failure point. Our LED lighting for industrial use is engineered to deliver maximum durability and performance in the most challenging settings.
| Impact Ratings | IK08-IK10 protection against vandalism, forklift strikes, and falling objects |
| Hazardous Location Certification | Explosion-proof construction with Class I Division 1 & Class I Division 2 approvals when properly specified |
| Environmental Protection | NSF food-safe certification for sanitation, and IP65 vapor-tight sealing for moisture, dust, and chemical resistance |
| High-Voltage Power Compatibility | Supports 480V systems with performance equivalent to 2000W metal halide fixtures, depending on model |
| Color Temperature Options | Selectable 3000K-5000K for task-specific visibility and worker comfort |
What are the Common Applications for LED Industrial Lighting
Industrial environments require lighting solutions that match their operational challenges. We offer specialized fixtures for demanding sectors where failure is not an option, including warehouse lighting systems, manufacturing facilities, and other heavy-duty industrial environments.
| Hazardous Locations | Applications requiring certified explosion-proof lighting for environments with flammable vapors, gases, or combustible dusts, when properly specified. |
| High-Temperature Areas | Locations exposed to extreme ambient heat require specialized high temperature lighting solutions. |
| Steel Mills & Heavy Machinery Facilities | Industrial environments with vibration, impact, heat, and heavy equipment require durable, high-output steel plant lighting designed for harsh conditions. |
| Extreme Outdoor Industrial Sites | Facilities exposed to harsh weather, corrosive atmospheres, or rugged operating conditions benefit from industrial flood lighting systems. |
| Ports, Airports, Container Yards, Rail Facilities | 24/7 operations requiring powerful, reliable lighting solutions such as port and container yard lighting and airport lighting systems. |
| Correctional Facilities | Applications requiring vandal-resistant, tamper-proof lighting like correctional facility lighting systems. |
| Power Plants | Critical operational environments need high-uptime lighting such as lighting for power generation facilities to ensure safety and reliability. |
| Manufacturing Facilities | Precision assembly and production areas benefit from lighting for manufacturing operations to support quality control and worker accuracy. |
| Industrial Warehouses | High-ceiling storage and logistics centers rely on efficient warehouse lighting systems using high-output LED high bays. |
Each application requires specific performance characteristics, so we maintain an extensive product range to match your operational needs, including solutions for manufacturing, warehousing, and other specialized industrial environments.
Arizona Algae Products New Explosion-Proof Workspace Case Study
The Backstory
Arizona Algae Products LLC was moving its warehouse operation to a newly constructed building and needed lighting for the center section of the space, which included two platforms, a walkway, and equipment that could create shadowing issues. They initially had only a rough estimate of what they might need and were seeking guidance on lighting for hazardous locations, wattage, fixture count, placement, and overall layout. The Director of Facilities and Maintenance, Christopher Knizeski, reached out to LED Lighting Supply and was paired up with Product Specialist Jake Hoffman for expert support in these areas.
The Customer Challenge
The customer knew they needed Class 1 Division 2 (C1D2) rated lighting for the area. This means flammable gases, vapors, or liquids could be present under abnormal conditions, such as equipment leaks or ventilation failures. Due to these factors, the area required an explosion-proof lighting solution. The fixtures needed to meet the safety demands of the environment while delivering strong, uniform illumination for a functional work area.
As the conversation developed, it became clear this wasn't a simple fixture installation. The customer needed to light a new warehouse workspace in a building that was still being constructed. The section being lit was obstructed by equipment and piping, all of which created the potential for shadowing and dark spots. The customer needed an expert's guidance to ensure the final lighting plan would support visibility, safety, and day-to-day work in the warehouse.
Lighting Plan We Created for the Customer
Lighting Plan Metrics
- Mounting Height: 20 ft
- Foot Candles Achieved: 62 average
- Product(s) Used: MLLG-E-LED-EXPLA-200-50-[V]-C1D2
Best Applications for LED Industrial Lights
| Dusty Manufacturing Plants | vapor-tight lighting systems with IP65 ratings resist particle buildup and reduce cleaning frequency. |
| High-Ceiling Warehouses | 25-50 foot ceilings benefit from high-output fixtures such as high bay lighting systems delivering long lifespans and reduced maintenance. |
| Food Processing Facilities | NSF-rated lighting with sanitizable surfaces withstand daily washdowns and help meet inspection standards. |
| Chemical Plants & Refineries | Class 1 Division 1 explosion-proof fixtures help prevent ignition in volatile atmospheres when properly specified. |
| Steel Mills & Foundries | Engineered high temperature LED fixtures operate safely in extreme heat environments. |
| Correctional Facilities | IK10 impact-rated secure facility lighting withstands vandalism while supporting perimeter safety. |
| Power Plants & 24/7 Operations | Reliable industrial lighting systems eliminate downtime and support continuous operations. |
| Coastal Ports & Shipping Yards | Marine-grade port and yard lighting systems resist corrosion and extend fixture life. |
| Automotive Assembly Lines | 90+ CRI lighting improves defect detection in precision manufacturing environments. |
| Cold Storage Facilities | Low-temperature rated cold storage warehouse lighting solutions operate reliably down to extreme temperatures. |
Professional lighting design for industrial applications should follow established industry standards for safety and performance. The Illuminating Engineering Society (IES) recommended practices provide guidance on illuminance levels, uniformity ratios, and lighting quality requirements for manufacturing and warehouse environments. These standards help ensure adequate visibility for worker safety while maintaining energy efficiency in large-scale operations. Our LED lighting for commercial use is designed to meet these rigorous standards.
What are the Different Types of LED Lighting Products
Our industrial lighting portfolio is divided into indoor and outdoor categories, each engineered for specific environmental challenges. Matching the right fixture type to your application is critical for long-term performance and cost control. We offer LED lighting for industrial buildings that addresses both interior and exterior requirements.
Industrial Indoor LED Lighting
| Explosion Proof | Explosion proof lights for industrial applications for volatile atmospheres, including Class 1 Division 1 lights and Class 1 Division 2 lights |
| High Bays | Industrial high bay lighting solutions for warehouse and factory lighting |
| Vapor-Tight | Vapor tight lights for humid and corrosive environments |
| Food-Safe | NSF food safe lights with NSF certification |
| High-Temperature | High temperature LED lighting for industrial applications and extreme heat applications |
Important: Incorrect fixture selection in hazardous locations can result in fire or explosion risk. Always verify Class and Division requirements with the local government authority before purchase.
Industrial Outdoor LED Lighting
| High Mast | High mast lighting systems for large area illumination |
| Flood Lighting | Flood lighting for perimeter and site coverage for security and wide-area applications |
| Airport-Grade | Airport lighting solutions for critical infrastructure environments |
| Security Lighting | Perimeter security lighting with motion detection capability |
| Roadway Illumination | Street and roadway lighting for roads, highways and access areas |
We Offer Free Industrial LED Lighting Plans
Professional lighting design eliminates guesswork and helps ensure your project delivers the performance you need. Our lighting engineers create detailed plans specifying fixture placement, beam angles, and light levels for optimal coverage. Most business customers request these complimentary designs because proper planning helps prevent costly mistakes and supports code compliance from day one.
What are the Many Benefits of Using LED Fixtures in Industrial Settings and Applications
- Energy Savings – Industrial facilities typically reduce electricity usage by 60-80% compared to metal halide systems. Most customers achieve full ROI within 18 months from utility savings alone.
- Bright & Uniform Lighting – Precision optics eliminate dark spots and shadows. Our engineers create custom lighting layouts tailored to workflow and safety requirements.
- Less Maintenance – Metal halide bulbs fail around 15,000 hours; our LED fixtures operate reliably for 100,000+ hours, reducing costly shutdowns and high-ceiling maintenance.
- Instant On – No more waiting 10-15 minutes after outages. Full brightness resumes immediately, reducing downtime and improving operational continuity.
- Motion Sensor Compatibility – Instant-response LEDs work seamlessly with occupancy sensors, ideal for intermittently occupied warehouse and storage zones.
- Advanced Dimming – Lighting levels can be reduced by 50-90% during off-peak hours while maintaining instant full-power response when needed. Sensor-driven dimming adjusts output automatically.
- Hazardous Location Safety – Explosion-proof, UL Listed housings help meet chemical plant and refinery safety codes when properly specified, preventing ignition in volatile atmospheres.
According to the U.S. Department of Energy’s research on LED technology, LED fixtures can reduce energy consumption by 75% or more compared to traditional industrial lighting technologies like metal halide and high-pressure sodium. The DOE also notes that LED fixtures provide superior directional lighting, making them effective for high-ceiling industrial applications.
What are the Cost Savings and ROI When You Convert from Metal Halide to LED?
Compare estimated energy costs, 5-year savings, simple payback, and ROI for replacing metal halide fixtures with LED.
150W LED UFO High Bay vs 400W Metal Halide Replacement (with ballast)
Assumptions: Based on 16 hours/day, 220 days/year at $0.20/kWh,
50 fixture(s), and a 15% ballast factor applied to the metal halide wattage
(400W lamp + 15% ballast = ~ 460W input).
•
Energy cost and ROI calculations are based on energy savings only and assume an LED fixture cost of
$100.00 per fixture.
• Maintenance savings from reduced bulb and ballast replacements are not included
in these calculations.
In this example with 50 fixture(s), total LED fixture investment is approximately $5,000.00, and estimated annual energy-only savings are $10,912.00. Simple payback based on energy savings alone is under 6 months. Maintenance savings from eliminating metal halide bulb and ballast replacements provide additional value throughout the fixture's 50,000-hour lifespan, but are not included in this ROI calculation.
Industrial Lighting Certifications and Warranty Support
Our industrial LED lights carry essential certifications, including UL, ETL, or CSA for safety, and many models are DLC Premium listed for energy efficiency and rebate eligibility. These certifications ensure safety, performance, and energy efficiency while qualifying your project for utility rebates and tax incentives.
Most industrial LED lights include a 5-year warranty unless otherwise specified, with USA-based warranty support. Before purchase, confirm the selected fixture’s certifications, DLC status, voltage, controls compatibility, mounting method, environmental ratings, and whether the fixture is right for your facility.
Why Choose LED Lighting Supply for Your Industrial Lighting Project
Our 15+ years of commercial and industrial lighting experience mean we understand the difference between fixtures that merely work and those that deliver long-term value. Our product specialists have designed LED lighting solutions for over 10,000 industrial facilities, giving us insight into which fixtures perform reliably in your environment.
We provide detailed energy savings calculations showing your payback period and annual cost reductions, often revealing additional savings through utility rebates and tax incentives. Every industrial project receives complimentary custom lighting plans created by our certified lighting engineers, helping ensure your installation meets all regulations while optimizing performance and cost-effectiveness from day one.
Common Mistakes and How to Avoid Them
Over nearly two decades of industrial lighting installations, we have seen the same costly errors repeated across facilities. Understanding these pitfalls before you purchase can help save significant project delays and unexpected expenses.
- Underestimating voltage requirements for high-output fixtures can result in inadequate electrical infrastructure. Verify your electrical panel can supply 277V or 480V for maximum efficiency fixtures before ordering.
- Choosing fixtures without proper hazardous location ratings creates safety violations and insurance issues. Always confirm Class 1 Division 1 or Division 2 certification requirements with your facility safety manager and local government authority before selecting fixtures.
- Installing standard fixtures in corrosive environments leads to premature failures and maintenance problems. Marine-grade epoxy coatings and IP65+ ratings are essential for chemical processing and coastal facilities.
- Purchasing fixtures with inadequate impact ratings exposes you to constant replacement costs from forklift damage. Specify the IK08 minimum rating for warehouse environments with mobile equipment.
- Overlooking thermal management in high-temperature applications causes thermal shutdown and shortened lifespan. High-temperature rated fixtures are required for ambient temperatures exceeding 104 F, depending on the model.
- Selecting fixtures with insufficient light distribution creates dark spots and shadows that compromise worker safety. Professional photometric analysis helps ensure uniform coverage for your specific mounting heights and spacing.
- Ignoring food-grade requirements in processing facilities results in failed health inspections and regulatory violations. NSF certification with smooth, cleanable surfaces is mandatory for food contact environments.
- Failing to verify 0-10V dimming compatibility wastes energy savings opportunities and creates control system integration problems. Confirm dimming protocols match your building automation systems before procurement.
LED Industrial Lighting FAQs
How Do I Choose Industrial LED Lighting For A Harsh Environment?
Select fixtures based on the conditions at the installation site, including heat, moisture, dust, corrosion, impact exposure, voltage, and hazardous-location requirements. Available industrial options include IP65 vapor-tight fixtures, marine-grade coatings, IK08-IK10 impact ratings, high-temperature models, and properly specified Class I Division 1 or Division 2 explosion-proof fixtures.
When Do I Need Explosion-Proof Industrial Lighting?
Explosion-proof lighting is intended for environments with flammable vapors, gases, or combustible dusts when the fixture is properly specified for the required classification. Confirm Class and Division requirements with the facility safety manager and local government authority before purchase.
Can Industrial LED Lighting Work With 480V Power?
Some industrial LED fixtures support 480V systems, but voltage capability depends on the selected model. Confirm the fixture voltage and verify that the electrical panel can supply the required voltage before ordering.
How Can A Lighting Plan Help With An Industrial LED Project?
A professional lighting plan identifies fixture placement, beam angles, and light levels to support appropriate coverage for the facility. It can help prevent problems such as dark spots, shadows, and unsuitable distribution for the mounting height and spacing.
What Should I Verify Before Ordering Industrial LED Fixtures?
Confirm the selected fixture certifications, DLC status, voltage, controls compatibility, mounting method, environmental ratings, and application fit before purchase. Most industrial LED lights include a 5-year warranty unless otherwise specified.