LED Lights for Commercial Warehouses

Q: What are the Benefits of Using LED Warehouse Lights Over Fluorescent and Metal Halide Fixtures?

LED warehouse lights are significantly more energy-efficient with energy savings of 50% or greater and have a longer lifespan with no bulbs or ballasts to replace and dispose of. They provide a higher light quality and can reach full brightness instantly. They work well with lighting controls like motion sensors.

Q: Why are LEDs Better than Fluorescent Lighting for a Warehouse?

Many of the same benefits listed above apply here. Cost savings and maintenance savings are large. But the benefits of fluorescent tubes include: No humming ballasts, and no flickering/strobing tubes. No expensive recycling costs with LED. Environmentally Friendly. They do not contain mercury. Works perfectly with motion sensors with no lumen degradation.

Q: What Type of Lighting is Best for a Warehouse?

To choose the right LED warehouse lights, consider the required brightness (foot candles), color temperature, mounting height, beam angle, durability, and whether you need dimming or motion sensors. However, there is no one standard 'best light', but there is a light that is best for your needs. A lighting plan will sort out the selection of the perfect light, providing you with the light levels and light balance you need.

Q: Can LED Warehouse Lights be Integrated with Sensors?

Yes, LED warehouse lights can be integrated with motion sensors and dimming options. This allows you to turn off or down the lights when the area is void of activity.

Q: What is the Difference Between UFO and Linear High Bay Lights for Warehouse Applications?

UFO high bay lights are round and ideal for open areas with high ceilings, offering a wide light distribution. They are the perfect replacement for metal halide fixtures. Linear high bay lights are rectangular, and suitable for aisles and narrow spaces, providing more directional lighting. They are the perfect replacement for fluorescent fixtures.

Q: How Many Lumens Do You Need for a Warehouse?

We would recommend a range of 30 lumens per square foot (for storage areas) up to 100 lumens per square foot (for assembly and production areas). The amount of lumens varies by the use and task of the area.

Q: What's the Best Way to Avoid Shadows with Industrial Warehouse Lighting?

Shadowing is caused when the light levels in between lights dip significantly so that it's noticeable to the eye. This is caused by having the lights installed too far apart or the optic on the light being too tight and therefore does not light up a large enough space under the light. A lighting plan will determine if the light chosen will cause shadows. You can avoid shadowing by creating a lighting layout and choosing the light that will give you the best combination of foot candles and light balance. Our team helps design high bay lighting plans and provides a range of options suitable for different types of warehouses.

Q: Do Linear Fixtures Give Better Light Coverage than UFO Fixtures in a Warehouse?

Yes - there is a slight advantage due to the design of the fixture. Groupings of LEDs in UFO fixtures are typically close together. Strips of LEDs are installed in linear fixtures and tend to have a wider spacing arrangement. However, this advantage becomes less clear at higher mounting heights. In fact, in high-ceiling warehouses, UFOs have the advantage. Installed narrow beam optics can better focus the light on the floor where it's needed.

Q: How Much Light Do You Need for a Warehouse?

This depends on how the warehouse is used. Warehouses used primarily for storage need less light. A warehouse used for manufacturing needs more. You measure High Bay LED light levels in terms of foot candles on the ground. Foot candles are a result of the lumen output a fixture has and watts produce the lumen output. The more lumens per watt, the better your energy savings will be. And energy savings will mean lower utility bills. At the lower end, you should try to hit a target of 20 to 30-foot candles. Depending on what your needs are, you can always increase that. The goal of many of our warehouse lighting plans is to achieve proper lighting with an average of 30 to 40-foot candles and balanced light distribution.

Q: How Far Apart Should You Mount LED Lights in a Warehouse?

This depends on the mounting height of the fixtures. The lower the height, the closer the fixtures need to be to each other. The higher the fixture, the further apart they can be. The goal is to avoid shadows between fixtures and hot spots (too much light) under a fixture.

By LED Lighting Supply

65% energy reduction with certified DLC Premium high bay systems
Professional lighting design plans included with every warehouse project
Industrial IP65 and IK-rated durability for demanding warehouse environments
5-year comprehensive warranty with USA-based technical support team

Browse Our LED Lights for Commercial Warehouses

Transform Your Warehouse Operations with Professional LED High Bay Lighting Solutions

With over 15 years of LED lighting industry experience, LED Lighting Supply's Product Specialists understand the critical role that proper illumination plays in warehouse productivity, safety, and operational costs. We've found that facilities using professionally designed LED high bay systems achieve 65% energy reduction while improving worker safety and operational efficiency.

Coca Cola Warehouse 150w High Bay

Our customers frequently tell us about the immediate impact of upgrading from 400 Watt Metal Halide fixtures to our cost-effective LED solutions. This customer chose our 100 / 120 / 150 / 200 Watt Adjustable UFO High Bay for bright and balanced lighting throughout their facility.

Best Sellers: LED Warehouse Lights

100 / 120 / 150 / 200 Watt Adjustable UFO High Bay

How LED Lighting Supply Guides You to the Perfect Warehouse High Bay Solution

Our Product Specialists understand that every warehouse faces unique challenges. Drawing from thousands of successful installations, we prioritize four essential factors that determine project success:

Ceiling height analysis to determine optimal fixture type and spacing patterns
Required foot-candle levels for different operational zones, typically ranging from 10-50 FC
Fixture selection between a UFO high bay and Linear high bay configurations
Advanced operational requirements, including motion sensors, dimming capabilities, and emergency backup systems

Professional Ceiling Height Analysis: Matching LED Solutions to Your Space

LED Lighting Supply's expertise ensures proper illumination through documented installation results and professional lighting designs delivered across diverse warehouse environments.

Low Bay Applications (10-20 Feet): Maximizing Coverage in Compact Spaces

Optimal Lumen Output: 8,000 to 15,000 lumens per fixture
Beam Angle Configuration: 120° for comprehensive wide coverage
Professional Spacing: 12 to 15 feet on center
Recommended Solutions: Linear high bays or low-profile UFO configurations
Ideal Applications: Small warehouses, fulfillment areas, retail storage operations

Medium Bay Applications (20-30 Feet): Balanced Performance for Standard Operations

Optimal Lumen Output: 20,000–30,000 lumens per fixture
Beam Angle Configuration: 90° to 120° for focused distribution
Professional Spacing: 15 to 19 feet on center
Recommended Solutions: UFO high bays or high-output linear systems
Ideal Applications: Manufacturing floors, larger storage zones, distribution centers

High Bay Applications (30+ Feet): Industrial-Grade Performance

Optimal Lumen Output: 30,000+ lumens per fixture
Beam Angle Configuration: 60° to 90° for precise focused coverage
Professional Spacing: 19 to 40 feet on center
Recommended Solutions: High-output UFO systems with narrow optics
Ideal Applications: Aircraft hangars, industrial warehouses, large logistics centers

LLS High Bay

UFO vs. Linear High Bays: Strategic Selection for Optimal Results

UFO High Bay Lights: Engineered for Metal Halide Replacement and Open Space Illumination

Design Profile: Compact, circular, downlight-style configuration
Power Range: 60W–600W with output up to 96,000 lumens
Key Advantages:
- High lumen density optimization for tall ceiling applications
- IP65+ and IK-rated durability for demanding industrial environments
- Simplified installation with hook or pendant mounting systems
Professional Recommendation: Our specialists recommend UFO configurations for ceiling heights of 20 to 65 feet based on proven performance data.

Linear High Bay Lights: Designed for Fluorescent Replacement and Aisle Illumination

Design Profile: Extended rectangular format for uniform light distribution
Power Range: 80W–500W with output up to 76,900 lumens
Key Advantages:
- Superior coverage for narrow aisles and racking systems
- Versatile mounting options, including chain, pendant, or surface installation
- Exceptional uniformity across large operational areas
Professional Recommendation: We engineer solutions using linear high bays for ceiling heights 15 to 40 feet, particularly effective in warehouses with structured racking layouts.

UFO vs Linear High Bay for Warehouses

Professional Lumen Calculation Methods: Industry-Standard Illumination Planning

Our Product Specialists understand optimal illumination requirements through ANSI and IESNA standards, combined with photometric modeling techniques refined through thousands of successful installations.

Professional Foot-Candle Guidelines for Warehouse Operations

General warehouse storage areas: 10-20 foot-candles
Active picking and packing zones: 30-50 foot-candles
Quality inspection and control areas: 50-75 foot-candles
Loading dock operations: 20-30 foot-candles
Warehouse aisle navigation: 15-25 foot-candles

Professional Calculation Formula: Required Lumens = (Target FC × Square Footage) ÷ Light Loss Factor (0.7-0.8)

Use Our Professional Indoor Fixture Count Lighting Calculator

Proven HID to LED Conversion Guidelines: Data from 15+ Years of Installations

Replace 250W Metal Halide - 60-100W LED delivering 9,000-15,000 lumens
Replace 400W Metal Halide - 50-200W LED delivering 18,000-25,000 lumens
Replace 1000W Metal Halide - 300-400W LED delivering 40,000-55,000 lumens
Replace 4-tube T5HO Fluorescent - 80-120W Linear LED delivering 10,000-15,000 lumens
Replace 6-tube T5HO Fluorescent - 120-200W Linear LED delivering 15,000-25,000 lumens

Hblin5 220 50 Ms

Advanced Features That Maximize Warehouse Operational Efficiency

Our customers frequently tell us that modern commercial-grade LED systems deliver performance advantages far beyond basic illumination. LED Lighting Supply's expertise ensures you benefit from these operational efficiency features.

Professional-Grade Voltage and Adjustable Performance Features

Voltage Compatibility
- Standard Commercial Systems: 120-277V with automatic driver adjustment
- Industrial Applications: 277-480V supporting single-phase and three-phase configurations
- Advanced Driver Technology: Constant current drivers maintaining power factor >0.95
Field-Adjustable Wattage Systems
- Toggle switch technology provides field-adjustable power settings, allowing operational optimization without fixture replacement. Our customers frequently tell us this feature enables fine-tuning illumination levels based on actual operational requirements.
- Common Configuration Ranges: 100W/150W/200W or 200W/250W/300W
Color Temperature Selection and Adjustable Options
- 3000K Warm White: Retail environments and customer-facing warehouse areas
- 4000K Neutral White: General commercial applications and fluorescent replacement projects
- 5000K Bright White: Industrial warehouses, metal halide replacement, and precision work areas
- Onboard toggle switch systems on select models enable post-installation color temperature adjustments
Professional Beam Angle Adjustment (UFO Models)
- Rotating lens systems providing 60°/90°/120° field adjustment capabilities with no tools required
- Optimize light distribution patterns based on mounting height and spacing requirements for maximum coverage efficiency

Warehouse Lights Color Temperatures

Our customers frequently tell us this adjustable high bay fixture delivers exceptional versatility for warehouse installations, featuring both wattage and color temperature adjustment capabilities.

120 / 150 / 200 Watt Adjustable UFO High Bay | 19800 to 33000 Lumens | 4000K / 5000K | 100-277V

Professional Performance Specifications

120W Configuration: 19,800 lumens
150W Configuration: 24,750 lumens
200W Configuration: 33,000 lumens

Smart Control Integration for Enhanced Warehouse Efficiency

Advanced Motion Sensor Technology:
- PIR Sensors for open warehouse spaces
- Microwave Sensors optimized for dusty or dynamic operational environments
- Professional Detection Range: 15–25 feet coverage
- Dimming Compatibility: 0–10V, 1–10V supporting 10% to 100% adjustment
Emergency Battery Backup Systems:
- Integrated and external battery pack options
- 90-minute runtime compliance
- 10W–40W emergency output configurations
- OSHA-compliant egress lighting solutions

Professional Insight: Our Product Specialists understand that motion sensors deliver exceptional performance with LED technology. You can program dimmed operational levels during unoccupied periods or complete shutoff capabilities. LED technology doesn't degrade from frequent cycling, unlike traditional lighting. Maximum energy savings result from fixtures operating at shutoff or dimmed to 10% capacity during inactive periods.

Warehouse LED Conversion

Professional Light Quality and Distribution Standards

Color Rendering Index (CRI): 70+ standard performance for general warehouse operations
Flicker-Free Operation: Eliminates visual fatigue for comfortable work environments with no humming from outdated ballast systems
Instant Performance: 100% light output immediately, compared to 15-minute warm-up requirements for metal halide systems
Cold Weather Performance: Maintains full brightness in cold storage environments, unlike fluorescent systems requiring warm-up periods

Professional Insight: 70 CRI provides adequate color rendering for standard warehouse operations. Higher CRI ratings become necessary for detailed inspection work or processes requiring precise color recognition.

Movie Production Area

Industrial-Grade Environmental Durability for Demanding Warehouse Conditions

IP Ratings for Moisture Protection (UFO Models Only)
- IP65: Dust-tight with water jet resistance for standard warehouse applications
- IP66: Dust-tight with powerful water jet resistance for wash-down warehouse areas
- IP69K: High-pressure and high-temperature wash resistance for food distribution centers
IK Impact Resistance Ratings (UFO Models Only)
- IK08: 5 Joule impact resistance for standard warehouse operations
- IK10: 20 Joule impact resistance for high-impact industrial environments

Professional Recommendation: We've found that facilities requiring moisture protection or high impact resistance achieve optimal results with UFO fixture configurations.

Professional Certifications and Industry Compliance Standards

UL / ETL Listed: Electrical safety compliance for commercial and industrial facilities
DLC Certified: Utility rebate program eligibility
FCC Compliant: Electromagnetic interference prevention standards
RoHS Compliant: Environmental safety and material standards

Comprehensive Warranty Support and Professional Service

LED Lighting Supply provides comprehensive 5-year warranty coverage on all warehouse high bay systems, with complete warranty support managed by our USA-based team. Our Product Specialists understand the critical importance of maintaining operational lighting systems and work efficiently to resolve any warranty concerns.

Professional Commitment: We handle all warranty claims directly through our experienced support team. You work directly with LED Lighting Supply throughout the entire warranty process, not third-party service providers.

Professional Mounting and Installation Options

UFO High Bay Mounting Systems
- Eye Hook Configuration: Quick installation with adjustable cable systems
- Pendant Mount Systems: Rigid stem mounting for stable long-term installations
Linear High Bay Mounting Systems
- Chain and Wire Suspension: Standard mounting for most warehouse applications
- Pendant Mount Systems: Rigid mounting for stable operational installations
- Surface Mount Options: Direct ceiling attachment where clearance is critical

Warehouse With LED HB2 300 Watts

Warehouse LED High Bay ROI Analysis: Documented Financial Impact and Measurable Savings

150W LED vs 400W Metal Halide Replacement Analysis

Based on 16 hours daily operation, 365 days annually at $0.15/kWh electrical rate

Metal Halide System (460W including ballast consumption)

Annual Operating Cost: $402.96 | 5-Year Total Cost: $2,014.80

LED UFO Fixture System (150W)

Annual Operating Cost: $131.40 | 5-Year Total Cost: $657.00 | 5-Year Energy Savings: $1,357.80

Single Fixture Annual Savings: $271.56 | 50 Fixture Annual Savings: $13,578 | ROI Timeline: Under 5 months

Energy Consumption Reduction: 67% | 5-Year ROI: 307% | Operational Life: 50,000+ hours (LED) vs 15,000 hours (Metal Halide)

300W LED vs 1000W Metal Halide Replacement Analysis

Based on 16 hours daily operation, 365 days annually at $0.15/kWh electrical rate

Metal Halide System (1150W including ballast consumption)

Annual Operating Cost: $1,007.40 | 5-Year Total Cost: $5,037.00

LED UFO Fixture System (300W)

Annual Operating Cost: $262.80 | 5-Year Total Cost: $1,314.00 | 5-Year Energy Savings: $3,723.00

Single Fixture Annual Savings: $744.60 | 50 Fixture Annual Savings: $37,230 | ROI Timeline: Under 7 months

Energy Consumption Reduction: 74% | 5-Year ROI: 383% | Operational Life: 50,000+ hours (LED) vs 15,000 hours (Metal Halide)

warehouse lighting after conversion

This Rhode Island warehouse facility upgraded with our 200 Watt UFO fixtures, achieving energy savings exceeding 50% compared to their previous metal halide system.

Professional Warehouse Lighting Design Process: Determining Optimal Fixture Requirements

LED Lighting Supply's Professional Calculation Methodology

Comprehensive Space Analysis: We measure total square footage, ceiling height variations, and identify distinct lighting zones throughout your facility.
Operational Assessment: Our Product Specialists determine foot-candle requirements for storage areas versus active work zones.
Photometric Calculation: We utilize professional lighting software, including AGI32, for precise fixture placement, average foot-candle determination, and lighting uniformity analysis.

Professional Guidelines for Initial Planning

Standard warehouse operations typically require: 20-30 lumens per square foot
High-activity operational areas require: 40-50 lumens per square foot
Professional spacing varies by ceiling height: 12-35 feet on center

Professional Service: LED Lighting Supply provides comprehensive, complimentary lighting plans for all warehouse projects. With over 15 years of experience creating thousands of lighting plans, we provide detailed photometric analysis so you can evaluate lighting performance before making your investment.

Warehouse Lighting Plan

Why LED Lighting Supply Delivers Superior Warehouse High Bay Lighting Solutions

Proven Warehouse Lighting Expertise and Customer Success

15+ Years: Dedicated commercial and industrial high bay lighting specialization
5,000+ Successful Installations: Documented performance across diverse commercial and industrial applications
Exceptional Customer Satisfaction: Proven track record across all project types with outstanding customer reviews
Professional Lighting Engineers: Our certified lighting design team provides complimentary photometric reports for every warehouse project

Ready to transform your warehouse lighting operations with professional LED high bay solutions? Request a quote from our warehouse lighting specialists for a complimentary consultation and professional photometric design. Our certified lighting engineers will create a custom solution that maximizes energy savings, improves operational safety, and delivers measurable ROI for your warehouse facility.

Get Expert Guidance for Your Warehouse Lighting Conversion

Our experienced Product Specialists provide precise energy savings calculations tailored to your specific warehouse facility and current electrical costs. These detailed calculations show your exact annual savings, ROI timeline, and payback period based on your operational hours and utility rates. Our team also creates complimentary, custom lighting plans using professional AGI32 software that show exact fixture placement, foot-candle levels, and uniformity ratios for your specific facility dimensions and requirements. With 15+ years of warehouse lighting expertise, our specialists understand the unique challenges of different ceiling heights, racking configurations, and operational zones to recommend the optimal fixture selection and spacing for maximum performance and cost savings.

LED Warehouse Lights FAQ

What are the Benefits of Using LED Warehouse Lights Over Fluorescent and Metal Halide Fixtures?

LED warehouse lights deliver 60-80% energy savings compared to metal halide and fluorescent systems. They feature 100,000+ hour lifespans with no ballast failures or lamp replacements. LEDs reach full brightness instantly and integrate seamlessly with motion sensors and photocells without lumen degradation.

Why are LEDs Better than Fluorescent Lighting for a Warehouse?

LEDs eliminate ballast hum, flickering tubes, and mercury disposal costs entirely. They're mercury-free and require no expensive recycling fees. Unlike fluorescents, LEDs work perfectly with 0-10V dimming controls and motion sensors without performance loss. Auto-adjusting voltage drivers ensure consistent operation across varying power conditions.

What Type of Lighting is Best for a Warehouse?

The best warehouse lighting depends on mounting height, required foot-candles, and application type. UFO high bays with Type 90 degree or 1200 degree optics work well for open storage areas at 20-40 feet. Linear high bays excel in aisles and production zones. A professional lighting plan determines proper fixture spacing and optics selection for your specific layout.

Can LED Warehouse Lights be Integrated with Sensors?

Yes, warehouse LEDs integrate with microwave motion sensors, PIR sensors, and photocells using standard 0-10V dimming. Dual-level switching reduces lights to 10-20% output during low activity periods. Motion detection provides instant full brightness without warm-up delays.

What is the Difference Between UFO and Linear High Bay Lights for Warehouse Applications?

UFO high bays feature circular LED arrays ideal for replacing 400W metal halide fixtures in open areas. Linear high bays use distributed LED strips that replace T8 fluorescent systems effectively. UFOs excel at 25+ foot mounting heights, while linears perform better in lower ceiling applications and narrow aisles.

How Many Lumens Do You Need for a Warehouse?

Storage areas require 30-50 lumens per square foot, while active work zones need 75-100 lumens per square foot. This translates to 20-30 foot-candles for storage and 40-75 foot-candles for assembly areas. High-efficacy fixtures delivering 140+ lumens per watt optimize energy costs.

What's the Best Way to Avoid Shadows with Industrial Warehouse Lighting?

Proper fixture spacing and optics selection prevent shadowing between lights. 120 degree optics provide wider distribution for closer spacing, while 60 and 90 degree optics focus light over higher distances. Maintaining spacing ratios between 1.2:1 to 1.5:1 (spacing to mounting height) ensures uniform illumination without hot spots.

Do Linear Fixtures Give Better Light Coverage than UFO Fixtures in a Warehouse?

Linear fixtures provide slight coverage advantages at mounting heights below 25 feet due to distributed LED placement. At higher mounting heights, UFO fixtures with narrow beam optics deliver superior light control and reduced light spill. The choice depends on ceiling height and aisle configuration.

How Much Light Do You Need for a Warehouse?

Target 20-30 foot-candles for basic storage areas and 40-75 foot-candles for active work zones. Light levels depend on task requirements and safety standards. DLC Premium fixtures delivering 140+ lumens per watt maximize energy savings while meeting illumination requirements.

How Far Apart Should You Mount LED Lights in a Warehouse?

Spacing depends on mounting height and optics type. At 20-foot heights, space fixtures 24-30 feet apart using Type 5 optics. At 30+ foot heights, 35-45 foot spacing works with Type 3 optics. Proper spacing maintains uniform foot-candle levels without creating shadows or excessive overlighting.