Commercial and Industrial LED High Bays

Commercial and Industrial LED High Bay Lights

Facility upgrades from metal halide and fluorescent systems demand precise matching of ceiling height, lumen requirements, and beam patterns to avoid costly mistakes. Drawing from 17 years of commercial lighting experience, LED Lighting Supply's Product Specialists have developed proven methodologies that eliminate guesswork and deliver optimal performance for each unique application.

How to Choose the Right High Bay LED Light

Successful high bay selection requires balancing four essential factors: ceiling height, lumen output, beam angle, and fixture design. Facilities following our systematic approach achieve 65% better light distribution while avoiding expensive over-lighting scenarios. Our lighting design services create custom photometric layouts that optimize beam angle configurations for your specific environment.

Ceiling Height & Space Requirements

Proper ceiling height calculations ensure uniform light distribution throughout your entire facility:

• 10-20 Foot Ceiling Heights: Fixtures delivering 10,000-15,000 lumens with 120° beam angles, positioned 12-15 feet on center, provide ideal coverage for compact manufacturing areas.
• 20-30 Foot Ceiling Heights: Mid-height industrial zones require 20,000-30,000 lumens with 90-120° beam angles, spaced 15-19 feet apart for optimal distribution.
• 30+ Foot Ceiling Heights: High-ceiling applications need 30,000+ lumens with focused 60-90° beam angles, spaced 19-35 feet apart to accommodate greater throw distances.

Voltage and Adjustable Technology

Adjustable technology delivers maximum flexibility for post-installation optimization without fixture replacement:

• Color Temperature Adjustable: Select 3000K/4000K/5000K using convenient onboard toggle switches
• Wattage Adjustable: Fine-tune lumen output after installation to achieve perfect lighting balance
• Beam Angle Adjustable: Field-adjustable 60°/90°/120° optics with rotating lens technology for precise light control
• Universal Voltage: 120-277V and 277-480V auto-adjusting drivers accommodate any building voltage automatically

Based on customer feedback, adjustable high bays provide facilities with the greatest flexibility for achieving optimal conditions after installation completion.

Color Temperature Selection

Experience across thousands of installations reveals that specific color temperatures perform best in different environments:

• 3000K creates a warm ambiance for retail spaces and customer-facing areas requiring comfortable atmospheres
• 4000K matches existing fluorescent installations while providing familiar color rendering for general commercial use
• 5000K enhances visibility for industrial applications and metal halide replacement projects requiring crisp detail work

Metal halide replacements typically benefit from 5000K for enhanced visibility, while fluorescent upgrades achieve the closest color matching with 4000K. Color-adjustable fixtures with onboard switches allow facilities to change temperature post-installation as needs evolve.

Controls, Backup, and Mounting Options

Advanced control integration addresses both performance optimization and safety compliance requirements:

• Motion-sensor compatibility with 0-10V or 1-10V dimming achieves an additional 30% energy savings in task-based zones
• Emergency battery backup (EMB) ensures OSHA egress compliance and safety code requirements
• Multiple mounting styles, including eye hook, pendant, surface, and chain/cable suspension, works with existing infrastructure
• Direct replacement capability maintains identical mounting patterns while reducing amp loads that avoid electrical panel upgrades
• Photocell integration enables daylight harvesting and automatic control, delivering up to 25% additional energy savings

Certifications and Warranties

Essential certifications and reliable warranty support provide facility managers with confidence in long-term performance:

• Safety certifications include UL Listed and ETL Listed approvals, with DLC Premium eligibility for utility rebates up to 75% of fixture cost
• Standard 5-year warranties backed by US-based support that processes all claims within 48 hours

Our dedicated US-based warranty team resolves issues quickly when they occur. Customer feedback consistently highlights our warranty response time as exceeding industry standards.

Best Sellers: LED High Bays

UFO vs Linear High Bay Lights: Choosing the Right Fixture Type for Your Project

UFO High Bay Lights

UFO fixtures deliver superior versatility across most commercial and industrial environments:

• Compact circular design concentrates point-source illumination for precise light distribution
• Perfect for open warehouses and direct metal halide replacement applications
• Power range spans 60-600W, producing up to 96,000 lumens for extreme high-ceiling requirements
• Engineered for harsh conditions: IP65-rated waterproof and IK08-IK10 impact-resistant construction
• Excels when downward-focused lighting with excellent throw distance becomes critical
• Field-adjustable 60°/90°/120° beam angles optimize distribution after installation

Linear High Bay Lights

Linear fixtures excel when uniform illumination across extended areas takes priority:

• Rectangular profile spreads light evenly across wide coverage zones
• Superior for aisle lighting and fluorescent-style replacement projects
• Power options from 80-500W deliver up to 76,900 lumens with consistent output
• Extended fixture lengths provide widespread, uniform illumination patterns
• Outstanding for production lines and assembly work requiring consistent light quality

UFO fixtures represent our most popular choice due to their adaptability and superior light distribution characteristics. Our Product Specialists can evaluate fixture selection questions specific to your application requirements.

Why LED Lighting Supply High Bay Lights Outperforms Metal Halide and Fluorescent Lighting

Performance Benefits & Certified Reliability

Customers consistently report dramatic improvements after upgrading to our LED solutions:

• Energy Savings: Retrofit projects routinely achieve 50-75% power reduction, with motion sensors enabling up to 90% savings in low-traffic zones
• Extended Longevity: LED lifespan reaches 50,000-100,000 hours compared to 15,000 hours for metal halide, providing flicker-free operation with instant activation
• Environmental Durability: IK08-IK10 impact ratings and IP65-IP69K protection handle harsh or wash-down environments
• Immediate Full Output: 100% brightness instantly upon activation, eliminating warm-up delays typical with metal halide systems
• Superior Light Quality: Flicker-free illumination with CRI ratings of 80+ eliminates ballast humming and inconsistent light output
• Reduced HVAC Costs: Lower heat generation decreases HVAC operational expenses by 10-15% while improving worker comfort
• Minimal Maintenance: Eliminates frequent bulb and ballast replacements, reducing maintenance costs by 80% over fixture lifetime

Common Applications & Customer Success

Warehouses & Distribution Centers - Customer selected our 300 Watt UFO Warehouse Light | 45000 Lumens to achieve required foot candle levels with balanced lighting distribution across the entire floor

Industrial Applications - We engineered solutions for this water treatment facility using explosion proof hazardous location fixtures with Class I Division 2 ratings for safe operation

Gymnasiums & Sports Facilities - Even distribution for athletic activities using our wattage adjustable 100 / 120 / 150 / 200 Watt Adjustable UFO Fixture with high impact IK10 ratings for ball strike protection

Aircraft Hangars - Superior lighting for detailed aircraft maintenance using our powerful 240 Watt UFO High Bay | 45600 Lumens to achieve brightness requirements for precision work

Workshops and Garages - Bright workspaces for production facilities using our adjustable wattage UFO fixtures with 5000K color temperature for optimal visibility

Indoor Horse Arenas - Balanced lighting for equestrian facilities using our wattage-adjustable, color-adjustable, optic-adjustable high bay for maximum post-installation optimization flexibility

LED vs Metal Halide: Energy Savings & ROI Analysis

200W LED vs 400W Metal Halide Replacement (with ballast)

Based on 12 hours/day, 365 days/year at $0.13/kWh - calculations frequently requested by our customers:

Metal Halide (460W)

Annual Cost: $261.92 | 5-Year Cost: $1309.62

LED UFO Fixture (200W)

Annual Cost: $113.88 | 5-Year Cost: $569.40 | 5-Year Savings: $740.22 Single Fixture Annual Savings: $148.04 | 20 Fixture Annual Savings: $2,961 | ROI Timeline: Under 9 months Energy Reduction: 57% | Lamp Life: 50,000+ hours (LED) vs 15,000 hours (Metal Halide)

300W LED vs 1000W Metal Halide Replacement (with ballast)

Based on 12 hours/day, 365 days/year at $0.13/kWh:

Metal Halide (1150W)

Annual Cost: $654.81 | 5-Year Cost: $3,274.05

LED UFO Fixture (300W)

Annual Cost: $170.82 | 5-Year Cost: $854.10 | 5-Year Savings: $2,419.95 Single Fixture Annual Savings: $483.99 | 20 Fixture Annual Savings: $9,680 | ROI Timeline: Under 10 months Energy Reduction: 74% | Lamp Life: 50,000+ hours (LED) vs 15,000 hours (Metal Halide)

Want to calculate your specific savings? Our Product Specialists created an LED Savings Calculator to help you determine the exact cost-effectiveness for your facility.

Why Choose LED Lighting Supply? Let Us Create Your Custom Lighting Plan

Seventeen years of commercial and industrial lighting experience enable LED Lighting Supply to engineer solutions delivering optimal performance for any application. Our Product Specialists recognize that each facility presents unique challenges for mounting heights, light distribution, and operational requirements.

What Our Custom Lighting Plan Delivers

Comprehensive lighting plans eliminate guesswork while ensuring optimal project outcomes:

• Space dimension analysis with mounting height evaluation and specific lighting requirements for OSHA and industry standard compliance
• Cost-effective high bay recommendations matching your operational needs and budget constraints
• Detailed lighting layouts ensure uniform coverage while minimizing shadows and dark zones
• Expert consultation maximizing energy efficiency and qualifying for available utility rebate programs

Our expertise eliminates costly trial-and-error while delivering professionally designed lighting solutions perfectly matched to your specific application. Request your free custom lighting plan today and let our Product Specialists engineer the optimal solution for your facility.

Professional Support That Delivers Results Before and After Your Purchase

LED Lighting Supply's expert support ensures successful project outcomes from initial consultation through long-term operation. Our experienced Product Specialists provide complimentary energy savings calculations that precisely determine your facility's ROI timeline and annual cost reductions. We deliver detailed photometric analyses showing exact foot-candle levels throughout your facility, ensuring compliance with industry standards while eliminating over-lighting waste.

Unlike typical lighting suppliers, our team maintains direct manufacturer relationships that enable bulk pricing advantages and expedited warranty resolution. Our US-based technical support team responds to product questions within 2 hours during business hours, providing the expertise that facility managers rely on for critical lighting decisions.

High Bay LED Lights FAQ

What Are High Bay LED Lights?

LED High Bay lights are powerful ceiling-mounted fixtures specifically engineered for large interior spaces with high ceilings-think warehouses, manufacturing facilities, gymnasiums, and aircraft hangers. These fixtures are designed to perform optimally when mounted at 20 feet or higher, where they can effectively illuminate vast areas while maintaining proper light distribution.

What are the Different Types of LED High Bay Lights?

The two primary styles in the market: UFO and Linear fixtures. UFO high bays feature a compact, round design that makes them excellent direct replacements for traditional metal halide fixtures. Linear high bays, on the other hand, have a rectangular form factor that perfectly matches the aesthetic of fluorescent high bay systems. We've found that customers often choose based on their existing infrastructure and aesthetic preferences.

How Do High Bay LEDs Compare to Metal Halide?

LED high bays consume significantly less energy while delivering superior performance. Unlike metal halide fixtures that require warm-up time, LEDs provide instant full brightness. They also last substantially longer, which dramatically reduces maintenance costs-a factor that becomes increasingly important in high-ceiling applications where accessing fixtures can be challenging and expensive.

What Beam Angle is Best for High Bays?

Beam angle selection depends on your specific ceiling height and coverage requirements. For lower ceilings (20-25 feet), wider beam angles distribute light more evenly across the space. However, for taller installations (30+ feet), narrower beam angles help focus the light downward more effectively, preventing light loss and ensuring adequate illumination at floor level. It's been our experience that purchasing high bays with the wrong beam angle is one of the biggest mistakes made in replacing metal halide and fluorescent fixtures with LED.

How Much Energy Can You Save with Energy-Saving High Bay Lighting?

The energy savings are substantial. Most facilities see approximately 50% reduction in energy consumption when upgrading from metal halide or fluorescent systems. When you incorporate motion sensors, which we highly recommend for areas with intermittent activity, energy savings can reach up to 90% in less frequently used zones.

What Is the Coverage Area for High Bay Lights?

Coverage area varies based on several factors: fixture wattage, lumen output, beam angle, and mounting height. Rather than providing generic coverage estimates, we've learned that the most effective approach is to provide a custom lighting plan for each space. Our Product Specialists provide complimentary lighting plans before purchase to ensure your specific requirements are met and you achieve optimal coverage.

Are LED High Bay Lights Waterproof?

This depends on the specific fixture design. Our UFO LED fixtures feature IP65 or higher ratings, making them suitable for environments with moisture exposure. However, our linear fixtures aren't IP-rated and should be used only in dry locations. Always verify the IP rating matches your environmental requirements before installation.

What Is the Typical Lifespan of High Bay LED Lights?

Our high bay fixtures are rated for 50,000+ hours of operation. To put this in perspective: if you operate your lighting 12 hours daily, 365 days per year, you're looking at over 11 years of reliable service. This longevity is particularly valuable in high-ceiling applications where fixture access for maintenance can be costly and disruptive.

What's the Recommended Mounting Height for a High Bay fixture?

These fixtures perform optimally at 20 feet or higher. For exceptionally high ceilings (over 30 feet), you may need higher-wattage fixtures or tighter beam angles (60-90 degrees) to ensure adequate light reaches the working level. We often help customers determine the ideal configuration based on their specific ceiling height and application requirements.

What Type of LED Is the Best Replacement for a Metal Halide High Bay?

UFO LED fixtures provide the most seamless one-for-one replacement for metal halide systems. They can effectively replace any metal halide wattage from 250W to 2000W while delivering energy savings of 50% or greater. The compact design also makes installation straightforward using existing mounting hardware.

What Type of LED Is the Best Replacement for a Fluorescent T5 / T8 High Bay?

Linear LED high bays are the natural choice for fluorescent T5/T8 replacements. Their rectangular profile matches the aesthetic of fluorescent systems while eliminating common fluorescent issues like flickering, humming, and frequent bulb replacements. The upgrade is typically straightforward and doesn't require ballast modifications.

What Types of Controls are Commonly Used on LED High Bays?

Motion sensors are the most popular control option we see customers implementing. These sensors automatically bring fixtures to full power when activity is detected and dim them during periods of inactivity. This approach maximizes energy savings while ensuring lights are always available when needed. Also, dimming and brightening the lights through repeated cycles does not shorten the lifespan of our LED fixtures.

What are Wattage Adjustable and Color Adjustable LED High Bay Lights?

These fixtures feature onboard toggle switches that allow you to select both light output levels and color temperature after installation. This flexibility eliminates the guesswork in specification and provides adaptability if your needs change over time. It's particularly valuable when you're uncertain about optimal settings for your specific application.

What are Commercial Grade and Industrial Grade LED High Bays?

Our high bay fixtures are built for longevity and reliability. Available in wattages from 100W to 600W, they feature oversized heat sinks, premium drivers, and LED chips operated well below maximum capacity. While this approach results in higher upfront costs due to superior materials and construction, it delivers the reliability and dependability that commercial and industrial customers require. We stand behind our products with comprehensive support and warranty coverage if any issues arise.

How Do You Wire LED High Bay Fixtures?

Most of our LED high bays come equipped with a whip/cord for flexible installation options. Customers typically either hardwire the fixtures to junction boxes or install plugs to utilize existing sockets. Either approach is straightforward for qualified electricians. We recommend consulting with a licensed electrician to determine the best installation method for your specific situation.

How Long Are the Warranties on LED Lighting Supply High Bay Lights?

All our high bay lights come with a 5-year warranty. If there is an issue, just call us, and we will get the warranty process going for you.