Commercial and Industrial LED High Bays

Commercial and Industrial LED High Bay Lights

Facility upgrades from metal halide and fluorescent systems demand precise matching of ceiling height, lumen requirements, and beam patterns to avoid costly mistakes. Drawing from 17 years of lighting experience in industrial and commercial settings, LED Lighting Supply's Product Specialists have developed proven methodologies that eliminate guesswork and deliver optimal performance for each unique application.

How to Choose the Right High Bay LED Light

Successful high bay led fixtures selection requires balancing four essential factors: ceiling height, lumen output, beam angle, and fixture design. Facilities following our systematic approach achieve 65% better light distribution while avoiding expensive over-lighting scenarios. Our lighting design services create custom photometric layouts that optimize beam angle configurations for your specific environment.

Ceiling Height & Space Requirements

Proper ceiling height calculations ensure uniform light distribution throughout your entire facility:

• 10-20 Foot Ceiling Heights: Fixtures delivering 10,000-15,000 lumens with 120° beam angles, positioned 12-15 feet on center, provide ideal coverage for compact manufacturing areas. Low bay fixtures may be a good option as well.
• 20-30 Foot Ceiling Heights: Mid-height industrial areas require 20,000-30,000 lumens with 90-120° beam angles, spaced 15-19 feet apart for optimal distribution.
• 30+ Foot Ceiling Heights: High ceilings applications need 30,000+ lumens with focused 60-90° beam angles, spaced 19-35 feet apart to accommodate greater throw distances.

Voltage and Adjustable Technology

Adjustable technology delivers maximum flexibility for post-installation optimization without fixture replacement:

• Color Temperature Adjustable: Select 3000K/4000K/5000K using convenient onboard toggle switches
• Wattage Adjustable: Fine-tune lumen output after installation to achieve perfect lighting balance
• Beam Angle Adjustable: Field-adjustable 60°/90°/120° optics with rotating lens technology for precise light control
• Universal Voltage: 120-277V and 277-480V auto-adjusting drivers accommodate any building voltage automatically

Based on customer feedback, adjustable high bay led lights provide facilities with the greatest flexibility for achieving optimal conditions after installation completion.

Color Temperature Selection

Experience across thousands of installations reveals that specific color temperatures perform best in different environments:

• 3000K creates a warm ambiance for retail stores and customer-facing areas requiring comfortable atmospheres
• 4000K matches existing fluorescent installations while providing familiar color rendering for general commercial applications
• 5000K enhances visibility for industrial and commercial applications and metal halide replacement projects requiring crisp detail work

Metal halide replacements typically benefit from 5000K for enhanced visibility, while fluorescent upgrades achieve the closest color matching with 4000K. Color-adjustable fixtures with onboard switches allow facilities to change temperature post-installation as needs evolve.

Controls, Backup, and Mounting Options

Advanced control integration addresses both performance optimization and safety compliance requirements:

• Motion-sensor compatibility with 0-10V or 1-10V dimming achieves an additional 30% energy savings in task-based zones
• Emergency battery backup (EMB) ensures OSHA egress compliance and safety code requirements
• Multiple mounting styles, including eye hook, pendant, surface, and chain/cable suspension, work with existing infrastructure
• Direct replacement capability maintains identical mounting patterns while reducing amp loads that avoid electrical panel upgrades
• Photocell integration enables daylight harvesting and automatic control, delivering up to 25% additional energy savings

Certifications and Warranties

Essential certifications and reliable warranty support provide facility managers with confidence in long-term performance:

• Safety certifications include UL Listed and ETL Listed approvals, with DLC Premium eligibility for utility rebates up to 75% of fixture cost
• Standard 5-year warranties backed by US-based support that processes all claims within 48 hours

Our dedicated US-based warranty team resolves issues quickly when they occur. Customer feedback consistently highlights our warranty response time as exceeding industry standards.

Best Sellers: LED High Bays

UFO vs Linear High Bay Lights: Choosing the Right Fixture Type for Your Project

UFO High Bay Lights

UFO fixtures deliver superior versatility across most commercial and industrial areas :

• Compact circular design concentrates point-source illumination for precise light distribution
• Perfect for open warehouses and direct metal halide replacement applications
• Power range spans 60-600W, producing up to 96,000 lumens for extreme high-ceiling requirements
• Engineered for harsh conditions: IP65-rated waterproof and IK08-IK10 impact-resistant construction
• Excels when downward-focused lighting with excellent throw distance becomes critical
• Field-adjustable 60°/90°/120° beam angles optimize distribution after installation

Linear High Bay Lights

Linear fixtures excel when uniform illumination across extended areas takes priority:

• Rectangular profile spreads light evenly across wide coverage zones
• Superior for aisle lighting and fluorescent-style replacement projects
• Power options from 80-500W deliver up to 76,900 lumens with consistent output
• Extended fixture lengths provide widespread, uniform illumination patterns
• Outstanding for production lines and assembly work requiring consistent light quality

UFO fixtures represent our most popular choice due to their adaptability and superior light distribution characteristics. Our Product Specialists can evaluate fixture selection questions specific to your application requirements.

Why LED Lighting Supply High Bay Lights Outperforms Traditional High Bays like Metal Halide and Fluorescent Lights

Performance Benefits & Certified Reliability

Customers consistently report dramatic improvements after upgrading to our LED solutions:

• Energy Savings: Retrofit projects routinely achieve 50-75% power reduction, with motion sensors enabling up to 90% savings in low-traffic zones
• Extended Longevity: LED lifespan reaches 50,000-100,000 hours compared to 15,000 hours for metal halide, providing flicker-free operation with instant activation
• Environmental Durability: IK08-IK10 impact ratings and IP65-IP69K protection handle harsh or wash-down environments
• Immediate Full Output: 100% brightness instantly upon activation, eliminating warm-up delays typical with metal halide systems
• Superior Light Quality: Flicker-free illumination with CRI ratings of 80+ eliminates ballast humming and inconsistent light output
• Reduced HVAC Energy Costs : Lower heat generation decreases HVAC operational expenses by 10-15% while improving worker comfort
• Minimal Maintenance: Eliminates frequent bulb and ballast replacements, reducing maintenance costs by 80% over fixture lifetime

Common Applications & Customer Success

Large Indoor Spaces - Warehouses & Distribution Centers - Customer selected our 300 Watt UFO Warehouse Light | 45000 Lumens to achieve required foot candle levels with balanced lighting distribution across the entire floor

Industrial Applications - We engineered solutions for this water treatment facility using explosion proof hazardous location fixtures with Class I Division 2 ratings for safe operation

Gymnasiums & Sports Facilities - Even distribution for athletic activities using our wattage adjustable 100 / 120 / 150 / 200 Watt Adjustable UFO Fixture with high impact IK10 ratings for ball strike protection

Aircraft Hangars - Superior lighting for detailed aircraft maintenance using our powerful 240 Watt UFO High Bay | 45600 Lumens to achieve brightness requirements for precision work

Workshops and Garages - Bright workspaces for production facilities using our adjustable wattage shop lights with 5000K color temperature for optimal visibility

Indoor Horse Arenas - Balanced lighting for equestrian facilities using our wattage-adjustable, color-adjustable, optic-adjustable high bay light fixtures for maximum post-installation optimization flexibility

LED vs Metal Halide: Energy Savings & ROI Analysis

200W LED vs 400W Metal Halide Replacement (with ballast)

Based on 12 hours/day, 365 days/year at $0.13/kWh - calculations frequently requested by our customers:

Metal Halide (460W)

Annual Cost: $261.92 | 5-Year Cost: $1309.62

LED UFO Fixture (200W)

Annual Cost: $113.88 | 5-Year Cost: $569.40 | 5-Year Savings: $740.22 Single Fixture Annual Savings: $148.04 | 20 Fixture Annual Savings: $2,961 | ROI Timeline: Under 9 months Energy Reduction: 57% | Lamp Life: 50,000+ hours (LED) vs 15,000 hours (Metal Halide)

300W LED vs 1000W Metal Halide Replacement (with ballast)

Based on 12 hours/day, 365 days/year at $0.13/kWh:

Metal Halide (1150W)

Annual Cost: $654.81 | 5-Year Cost: $3,274.05

LED UFO Fixture (300W)

Annual Cost: $170.82 | 5-Year Cost: $854.10 | 5-Year Savings: $2,419.95 Single Fixture Annual Savings: $483.99 | 20 Fixture Annual Savings: $9,680 | ROI Timeline: Under 10 months Energy Reduction: 74% | Lamp Life: 50,000+ hours (LED) vs 15,000 hours (Metal Halide)

Want to calculate your specific savings? Our Product Specialists created an LED Savings Calculator to help you determine the exact cost-effectiveness for your facility.

Why Choose LED Lighting Supply? Let Us Create Your Custom Lighting Plan

Seventeen years of commercial and industrial lighting experience enable LED Lighting Supply to engineer solutions delivering optimal performance for any application. Our Product Specialists recognize that each facility presents unique challenges for mounting heights, light distribution, and operational requirements.

What Our Custom Lighting Plan Delivers

Comprehensive lighting plans eliminate guesswork while ensuring optimal project outcomes:

• Space dimension analysis with mounting height evaluation and specific lighting requirements for OSHA and industry standard compliance
• Cost-effective high bay light fixtures recommendations matching your operational needs and budget constraints
• Detailed lighting layouts ensure uniform coverage while minimizing shadows and dark zones
• Expert consultation maximizing high efficiency and qualifying for available utility rebate programs

Our expertise eliminates costly trial-and-error while delivering professionally designed lighting solutions perfectly matched to your specific application. Request your free custom lighting plan today and let our Product Specialists engineer the optimal solution for your facility.

Professional Support That Delivers Results Before and After Your Purchase

LED Lighting Supply's expert support ensures successful project outcomes from initial consultation through long-term operation. Our experienced Product Specialists provide complimentary energy savings calculations that precisely determine your facility's ROI timeline and annual cost reductions. We deliver detailed photometric analyses showing exact foot-candle levels throughout your facility, ensuring compliance with industry standards while eliminating over-lighting waste.

Unlike typical lighting suppliers, our team maintains direct manufacturer relationships that enable bulk pricing advantages and expedited warranty resolution. Our US-based technical support team responds to product questions within 2 hours during business hours, providing the expertise that facility managers rely on for critical lighting decisions.

Commercial and Industrial LED High Bays Frequently Asked Questions

What's the Best High Bay LED Light for 20-Foot Ceilings?

For 20-foot ceiling heights, fixtures delivering 20,000-30,000 lumens with 90-120° beam angles provide optimal coverage. Space fixtures 15-19 feet on center for uniform distribution. UFO-style high bays work best for most applications due to their superior throw distance and adjustable beam angle options.

How Many Lumens Do I Need for LED High Bay Warehouse Lighting?

Lumen requirements depend on ceiling height and application type. 10-20 foot ceilings need 10,000-15,000 lumens per fixture, 20-30 foot ceilings require 20,000-30,000 lumens, and 30+ foot heights demand 30,000+ lumens. Industrial precision work may require 50% higher output for adequate task lighting.

What's the Difference Between UFO and Linear High Bay Lights?

UFO high bays provide concentrated point-source illumination with excellent throw distance, making them ideal for open warehouses and metal halide replacements. Linear high bays spread light evenly across wide coverage zones, excelling in aisle lighting and fluorescent replacement applications where uniform distribution is prioritized over focused intensity.

How Much Can I Save Switching from Metal Halide to LED High Bays?

LED conversions typically achieve 50-75% energy reduction with payback periods under 12 months. A 200W LED replacing a 400W metal halide saves $148 annually per fixture at $0.13/kWh. Facilities with 20 fixtures save approximately $2,961 annually while eliminating maintenance costs and improving light quality.

What Beam Angle Should I Choose for My High Bay Application?

Beam angle selection depends on mounting height and coverage needs. 60° beam angles work best for heights above 30 feet requiring focused light, 90° angles suit most 20-30 foot applications, and 120° wide angles provide broad coverage for lower ceiling installations. Field-adjustable optics allow post-installation optimization.

Do LED High Bays Work with Motion Sensors and Dimming Controls?

Most LED high bays support 0-10V or 1-10V dimming and integrate seamlessly with motion sensors for additional 30% energy savings. Emergency battery backup (EMB) options ensure OSHA compliance, while photocell integration enables daylight harvesting for up to 25% additional savings in facilities with natural light exposure.

What Certifications Should I Look for in Commercial High Bay Lights?

Essential certifications include UL Listed or ETL Listed for safety compliance and DLC Premium qualification for utility rebates up to 75% of fixture cost. Look for IP65 ratings for moisture protection and IK08+ impact ratings for durability in industrial environments. NSF certification is required for food processing facilities.

How Long Do LED High Bay Lights Last Compared to Metal Halide?

LED high bays provide 50,000-100,000 hours of flicker-free operation versus 15,000 hours for metal halide systems. This translates to 15-20 years of typical commercial use with instant full brightness and no warm-up delays. Standard 5-year warranties backed by US-based support provide additional reliability assurance.

Why Should Electrical Contractors Choose LED Lighting Supply for High Bay Projects?

LED Lighting Supply's 17 years of expertise and 25,000+ completed projects provide contractors with proven solutions and technical support that ensures successful installations. Our Product Specialists create custom photometric layouts, provide detailed energy calculations, and offer consultative guidance beyond just selling fixtures, helping contractors deliver optimal results for their clients.

What Makes LED Lighting Supply Different from Other High Bay Suppliers?

Our consultative approach combines 15+ years of commercial lighting expertise with comprehensive technical support including free custom lighting plans, photometric analysis, and energy savings calculations. Unlike typical suppliers, we provide 2-hour response times for technical questions and maintain direct manufacturer relationships that enable competitive pricing and expedited warranty resolution.

Can LED High Bays Handle Harsh Industrial Environments?

Industrial-grade LED high bays feature IP65-IP69K protection for moisture and dust resistance, plus IK08-IK10 impact ratings for mechanical durability. Temperature ratings from -40°F to 185°F accommodate extreme conditions, while vibration-resistant construction handles heavy machinery environments. Explosion-proof options meet Class I Division 2 requirements for hazardous locations.