Commercial and Industrial LED High Bays

Commercial and Industrial LED High Bays

When facilities need to upgrade their high bay lighting, the complexity of matching ceiling height, lumen requirements, and beam patterns often creates confusion. With over 15 years of experience helping facilities transition from metal halide and fluorescent systems to LED solutions, LED Lighting Supply's Product Specialists understand exactly what specifications deliver optimal performance for each unique application.

How to Choose the Right High Bay LED Light

Our lighting specialists have developed a systematic approach for matching four critical factors to your space: ceiling height, lumen output, beam angle, and fixture type. We've found that facilities using this methodical selection process achieve 65% better light distribution and avoid costly over-lighting or under-lighting scenarios. Our Product Specialists can design custom lighting plans to help you determine the optimal beam angle configuration for your specific application.

Ceiling Height & Space Requirements

LED Lighting Supply's expertise in ceiling height calculations ensures proper light distribution across your entire facility:

• 10-20 Foot Ceiling Heights: Fixtures between 10,000–15,000 lumens, 120° beam angle, spaced 12–15 ft on center deliver ideal coverage for compact indoor areas with lower ceilings.
• 20-30 Foot Ceiling Heights: Fixtures delivering 20,000–30,000 lumens with 90–120° beam angles, spaced 15–19 ft apart, work best for mid-height industrial and storage zones.
• 30+ Foot Ceiling Heights: For high-ceiling applications, select fixtures with 30,000+ lumens, 60–90° beam angles, spaced 19–35 ft apart to account for greater throw and focused illumination.

Voltage and Adjustable Technology

Our customers frequently tell us that adjustable technology provides the most flexibility for post-installation optimization:

• Color Temperature Adjustable: 3000K/4000K/5000K selectable with onboard toggle switches
• Wattage Adjustable: Customize lumen output post-installation for perfect lighting balance without fixture replacement
• Beam Angle Adjustable: 60°/90°/120° field-adjustable with rotating lens technology for precise light distribution
• Voltage: includes 120–277V (standard commercial) and 277–480V (industrial). Auto-adjusting voltage drivers automatically accommodate incoming voltage without any customer action required.

Our Product Specialists understand that color-adjustable and wattage-adjustable high bays offer facilities the utmost flexibility for achieving optimal lighting conditions after installation.

Color Temperature Selection

With over 15 years of experience, we've found specific color temperatures work best for different environments:

• 3000K for warm retail spaces and customer-facing environments that require comfortable ambiance
• 4000K for general commercial use and fluorescent light replacement projects seeking familiar color matching
• 5000K for industrial applications and metal halide replacement installations requiring crisp visibility

Our customers frequently tell us that 5000K is our most popular color temperature for metal halide replacements, providing enhanced visibility for detailed work. For fluorescent replacements, 4000K provides the closest match to existing conditions. However, facilities love the flexibility of changing color temperature post-installation with our color-adjustable high bays featuring onboard toggle switches.

Controls, Backup, and Mounting Options

LED Lighting Supply's expertise ensures we engineer solutions that address both performance and safety requirements:

• Motion-sensor ready with 0-10V or 1-10V dimming, ideal for task-based zones achieving additional 30% energy savings
• Emergency battery backup (EMB): meets OSHA egress and safety requirements for code compliance
• Mounting styles include eye hook, pendant, surface, chain/cable suspended compatible with existing infrastructure
• Concerned about Installation? Our high bays provide direct replacement for existing fixtures with identical mounting options and reduced amp loads that won't require electrical panel upgrades
• Add photocells for daylight harvesting and automatic on/off control, delivering up to 25% additional energy savings

Certifications and Warranties

Our Product Specialists understand that reliable certifications and warranty support are essential for facility managers:

• Safety & Certifications: UL Listed / ETL Listed, DLC and DLC Premium eligibility for utility rebates up to 75% of fixture cost
• Warranties: 5-year standard warranties on all fixtures with US-based warranty support that processes all claims within 48 hours

We hope you never need warranty service, but our dedicated US-based customer support team resolves any issues quickly when they arise. Our customers frequently tell us our warranty response time exceeds industry standards.

UFO vs Linear High Bay Lights: Choosing the Right Fixture Type for Your Project

UFO High Bay Lights

Our Product Specialists understand that UFO fixtures provide superior versatility for most commercial and industrial applications:

• Circular design with compact footprint for concentrated point-source lighting distribution
• Ideal for open warehouses and direct metal halide replacement projects
• Power range: 60–600W, delivering up to 96,000 lumens for high-ceiling applications
• Built for harsh environments: IP65-rated waterproof, IK08-IK10 impact-resistant construction
• Optimal when downward-focused lighting with excellent throw distance is required
• Available with adjustable 60°/90°/120° beam angles for post-installation optimization

Linear High Bay Lights

LED Lighting Supply's linear fixtures excel in applications requiring uniform light spread across extended areas:

• Rectangular shape for even light distribution across wide coverage areas
• Excellent for aisle lighting and fluorescent-style replacement projects
• Power range: 80–500W, delivering up to 76,900 lumens with consistent output
• Provides widespread, uniform illumination across extended fixture lengths
• Ideal for production lines and detailed assembly work areas requiring consistent lighting

With over 15 years of experience, we've found that UFO fixtures represent our most popular choice due to their versatility and superior light distribution characteristics. Our Product Specialists can help answer any questions about fixture selection for your specific application.

Why LED Lighting Supply High Bay Lights Outperforms Metal Halide and Fluorescent Lighting

Performance Benefits & Certified Reliability

Our customers frequently tell us about the dramatic improvements they experience after upgrading to our LED solutions:

• Energy Savings: Retrofit projects commonly achieve 50–75% power reduction, with motion sensors enabling up to 90% savings in low-traffic areas
• Longevity & Quality: LED lifespan of 50,000–100,000 hours compared to 15,000 hours for metal halide, delivering flicker-free operation and instant-on performance
• Environmental & Safety Build: Choose IK08–IK10 ratings for impact resistance and IP65–IP69K protection for harsh or wash-down environments
• Instant Performance: 100% light output immediately upon activation with no warm-up delays like metal halide systems
• Consistent Quality: Flicker-free illumination with CRI ratings of 80+ eliminating ballast humming and light quality issues
• Reduced HVAC Load: Lower heat generation reduces HVAC operational costs by 10-15% while improving worker comfort
• Maintenance Cost Reduction: Eliminate frequent bulb and ballast replacements, reducing maintenance expenses by 80% over fixture lifetime

Common Applications & Customer Success

Warehouses & Distribution Centers - Customer selected our 300 Watt UFO Warehouse Light | 45000 Lumens to achieve required foot candle levels with balanced lighting distribution across the entire floor

Industrial Applications - We engineered solutions for this water treatment facility using explosion proof hazardous location fixtures with Class I Division 2 ratings for safe operation

Gymnasiums & Sports Facilities - Even distribution for athletic activities using our wattage adjustable 100 / 120 / 150 / 200 Watt Adjustable UFO Fixture with high impact IK10 ratings for ball strike protection

Aircraft Hangars - Superior lighting for detailed aircraft maintenance using our powerful 240 Watt UFO High Bay | 45600 Lumens to achieve brightness requirements for precision work

Workshops and Garages - Bright workspaces for production facilities using our adjustable wattage UFO fixtures with 5000K color temperature for optimal visibility

Indoor Horse Arenas - Balanced lighting for equestrian facilities using our wattage adjustable, color adjustable, optic adjustable high bay for maximum post-installation optimization flexibility

LED vs Metal Halide: Energy Savings & ROI Analysis

200W LED vs 400W Metal Halide Replacement (with ballast)

Based on 12 hours/day, 365 days/year at $0.13/kWh - calculations our customers frequently request:

Metal Halide (460W)

Annual Cost: $261.92 | 5-Year Cost: $1309.62

LED UFO Fixture (200W)

Annual Cost: $113.88 | 5-Year Cost: $569.40 | 5-Year Savings: $740.22

Single Fixture Annual Savings: $148.04 | 20 Fixture Annual Savings: $2,961 | ROI Timeline: Under 9 months

Energy Reduction: 57% | Lamp Life: 50,000+ hours (LED) vs 15,000 hours (Metal Halide)

300W LED vs 1000W Metal Halide Replacement (with ballast)

Based on 12 hours/day, 365 days/year at $0.13/kWh:

Metal Halide (1150W)

Annual Cost: $654.81 | 5-Year Cost: $3,274.05

LED UFO Fixture (300W)

Annual Cost: $170.82 | 5-Year Cost: $854.10 | 5-Year Savings: $2,419.95

Single Fixture Annual Savings: $483.99 | 20 Fixture Annual Savings: $9,680 | ROI Timeline: Under 10 months

Energy Reduction: 74% | Lamp Life: 50,000+ hours (LED) vs 15,000 hours (Metal Halide)

Want to calculate your specific savings? Our Product Specialists created an LED Savings Calculator to help you determine exact cost-effectiveness for your facility.

Why Choose LED Lighting Supply? Let Us Create Your Custom Lighting Plan

With over 15 years of experience in commercial and industrial lighting projects, LED Lighting Supply's expertise ensures we engineer solutions that deliver optimal performance for any application. Our Product Specialists understand that each facility has unique requirements for mounting heights, light distribution, and operational needs.

What Our Custom Lighting Plan Delivers

Our customers frequently tell us that our comprehensive lighting plans eliminate guesswork and ensure optimal results:

• Analyzing your space dimensions, mounting heights, and specific lighting requirements for compliance with OSHA and industry standards
• Recommending the most cost-effective high bay solutions that match your operational needs and budget
• Designing detailed lighting layouts that ensure uniform coverage while minimizing shadows and dark spots
• Providing expert consultation to maximize energy efficiency and qualify for available utility rebates

By choosing our expertise, you'll eliminate costly trial-and-error while getting a professionally designed lighting solution that works perfectly for your specific application. Request your free custom lighting plan today and let our Product Specialists create the optimal solution for your facility.

High Bay LED Lights FAQ

What Are High Bay LED Lights?

LED High Bay lights are powerful ceiling-mounted fixtures specifically engineered for large interior spaces with high ceilings-think warehouses, manufacturing facilities, gymnasiums, and aircraft hangers. These fixtures are designed to perform optimally when mounted at 20 feet or higher, where they can effectively illuminate vast areas while maintaining proper light distribution.

What are the Different Types of LED High Bay Lights?

The two primary styles in the market: UFO and Linear fixtures. UFO high bays feature a compact, round design that makes them excellent direct replacements for traditional metal halide fixtures. Linear high bays, on the other hand, have a rectangular form factor that perfectly matches the aesthetic of fluorescent high bay systems. We've found that customers often choose based on their existing infrastructure and aesthetic preferences.

How Do High Bay LEDs Compare to Metal Halide?

LED high bays consume significantly less energy while delivering superior performance. Unlike metal halide fixtures that require warm-up time, LEDs provide instant full brightness. They also last substantially longer, which dramatically reduces maintenance costs-a factor that becomes increasingly important in high-ceiling applications where accessing fixtures can be challenging and expensive.

What Beam Angle is Best for High Bays?

Beam angle selection depends on your specific ceiling height and coverage requirements. For lower ceilings (20-25 feet), wider beam angles distribute light more evenly across the space. However, for taller installations (30+ feet), narrower beam angles help focus the light downward more effectively, preventing light loss and ensuring adequate illumination at floor level. It's been our experience that purchasing high bays with the wrong beam angle is one of the biggest mistakes made in replacing metal halide and fluorescent fixtures with LED.

How Much Energy Can You Save with Energy-Saving High Bay Lighting?

The energy savings are substantial. Most facilities see approximately 50% reduction in energy consumption when upgrading from metal halide or fluorescent systems. When you incorporate motion sensors, which we highly recommend for areas with intermittent activity, energy savings can reach up to 90% in less frequently used zones.

What Is the Coverage Area for High Bay Lights?

Coverage area varies based on several factors: fixture wattage, lumen output, beam angle, and mounting height. Rather than providing generic coverage estimates, we've learned that the most effective approach is to provide a custom lighting plan for each space. Our Product Specialists provide complimentary lighting plans before purchase to ensure your specific requirements are met and you achieve optimal coverage.

Are LED High Bay Lights Waterproof?

This depends on the specific fixture design. Our UFO LED fixtures feature IP65 or higher ratings, making them suitable for environments with moisture exposure. However, our linear fixtures aren't IP-rated and should be used only in dry locations. Always verify the IP rating matches your environmental requirements before installation.

What Is the Typical Lifespan of High Bay LED Lights?

Our high bay fixtures are rated for 50,000+ hours of operation. To put this in perspective: if you operate your lighting 12 hours daily, 365 days per year, you're looking at over 11 years of reliable service. This longevity is particularly valuable in high-ceiling applications where fixture access for maintenance can be costly and disruptive.

What's the Recommended Mounting Height for a High Bay fixture?

These fixtures perform optimally at 20 feet or higher. For exceptionally high ceilings (over 30 feet), you may need higher-wattage fixtures or tighter beam angles (60-90 degrees) to ensure adequate light reaches the working level. We often help customers determine the ideal configuration based on their specific ceiling height and application requirements.

What Type of LED Is the Best Replacement for a Metal Halide High Bay?

UFO LED fixtures provide the most seamless one-for-one replacement for metal halide systems. They can effectively replace any metal halide wattage from 250W to 2000W while delivering energy savings of 50% or greater. The compact design also makes installation straightforward using existing mounting hardware.

What Type of LED Is the Best Replacement for a Fluorescent T5 / T8 High Bay?

Linear LED high bays are the natural choice for fluorescent T5/T8 replacements. Their rectangular profile matches the aesthetic of fluorescent systems while eliminating common fluorescent issues like flickering, humming, and frequent bulb replacements. The upgrade is typically straightforward and doesn't require ballast modifications.

What Types of Controls are Commonly Used on LED High Bays?

Motion sensors are the most popular control option we see customers implementing. These sensors automatically bring fixtures to full power when activity is detected and dim them during periods of inactivity. This approach maximizes energy savings while ensuring lights are always available when needed. Also, dimming and brightening the lights through repeated cycles does not shorten the lifespan of our LED fixtures.

What are Wattage Adjustable and Color Adjustable LED High Bay Lights?

These fixtures feature onboard toggle switches that allow you to select both light output levels and color temperature after installation. This flexibility eliminates the guesswork in specification and provides adaptability if your needs change over time. It's particularly valuable when you're uncertain about optimal settings for your specific application.

What are Commercial Grade and Industrial Grade LED High Bays?

Our high bay fixtures are built for longevity and reliability. Available in wattages from 100W to 600W, they feature oversized heat sinks, premium drivers, and LED chips operated well below maximum capacity. While this approach results in higher upfront costs due to superior materials and construction, it delivers the reliability and dependability that commercial and industrial customers require. We stand behind our products with comprehensive support and warranty coverage if any issues arise.

How Do You Wire LED High Bay Fixtures?

Most of our LED high bays come equipped with a whip/cord for flexible installation options. Customers typically either hardwire the fixtures to junction boxes or install plugs to utilize existing sockets. Either approach is straightforward for qualified electricians. We recommend consulting with a licensed electrician to determine the best installation method for your specific situation.

How Long Are the Warranties on LED Lighting Supply High Bay Lights?

All our high bay lights come with a 5-year warranty. If there is an issue, just call us, and we will get the warranty process going for you.