What is LED High Mast Lighting?

LED High Mast Lights are high-power fixtures mounted on extremely tall poles, typically accommodating 4 to 16 individual lights depending on your coverage requirements and pole specifications. These powerful fixtures feature broad beam angles that cast LED-generated light across expansive areas.

Our high mast fixtures deliver exceptional performance with wattages ranging from 210 to 750 watts, effectively replacing 750 to 2000 watt metal halide systems. The most popular choice among our customers is 5000K color temperature, which provides crisp white light that's ideal for metal halide replacement projects.

Drawing from our 17 years of commercial lighting experience, we typically recommend creating detailed lighting plans to select the optimal optic configuration for each specific application. This approach ensures maximum coverage while eliminating dark spots and over-illumination.

Our High Mast LED Lights are installed in Washington State

What are the Benefits of Using Our LED High Mast Fixtures over Metal Halide and High-Pressure Sodium Fixtures?

Energy Savings: You save between 50% to 70% on electrical costs with our LED high mast fixtures. LEDs convert more electricity into visible light while wasting minimal energy as heat. These savings compound every month your lights operate.

One-for-One Replacement: You replace each existing metal halide fixture with one LED fixture. No rewiring or structural modifications needed. Multiple lumen packages ensure light output precisely matches your current setup.

Simplified Installation: Our fixtures mount directly onto existing hardware using standard 2 3/8" pipe mounts. Most installations complete in half the time of traditional fixture replacements.

Eliminated Light Pollution: Precision optics direct all light downward toward target areas. Zero light escapes upward into the sky. This focused approach reduces environmental impact while improving ground-level visibility.

Drastically Reduced Maintenance: LEDs operate for 50,000+ hours compared to 15,000 hours for metal halide bulbs. You eliminate all bulb and ballast replacements for years. This cuts both parts costs and expensive crane rental fees.

Extreme Weather Durability: IP66 rating provides total dust protection and high-pressure water resistance. IK08 impact rating withstands severe mechanical impacts. These fixtures survive extreme weather conditions that destroy traditional lighting.

Superior Light Quality: LED color rendering reveals true colors in work areas. This dramatically improves safety and productivity compared to the yellow-orange glow of high-pressure sodium lights.

Instant Operation: Full brightness occurs within seconds of power-on. Traditional fixtures require 15-20 minutes to reach full output. This immediate response improves security and operational efficiency.

Energy Savings and ROI Calculator

320W LED vs 1000W Metal Halide Replacement (with ballast)

Based on 12 hours/day, 365 days/year at $0.12/kWh

Metal Halide (1150W)

Annual: $604.44 | 5-Year Cost: $3022.20 | 5-Year Savings: –

LED UFO Fixture (320W)

Annual: $168.19 | 5-Year Cost: $840.96 | 5-Year Savings: $43624.80

Single Fixture Annual Savings: $436.25 | 20 Fixture Annual Savings: $8725 | ROI Timeline: Under 44 months

Energy Reduction: 72% | 5-Year ROI: 2630% | Lamp Life: 50,000+ (LED) vs 15,000 (MH)

Maintenance cost savings add substantial additional value. Over the same 20-fixture installation, you'll save approximately $15,000 in maintenance costs with no bulbs or ballasts to replace during the LED fixture's lifespan. Combined energy and maintenance savings total over $43,000 for this example installation.

What are the Best Applications for LED High Mast Fixtures?

Shipyards require powerful illumination covering massive work areas. Our wide beam angles illuminate multiple ship sections simultaneously while providing true color rendering for precision work.

Rail yards demand reliable lighting for continuous 24/7 operations. LED durability eliminates costly maintenance delays that interrupt critical transportation schedules.

Large storage facilities benefit from uniform coverage across expansive ground areas. Even light distribution improves safety for workers and equipment operators.

Prison yards need uninterrupted security lighting. Our instant-on capability prevents dangerous dark periods during power cycling or emergency situations.

Power generation plants require perimeter security lighting that operates reliably in harsh industrial environments. LED fixtures withstand vibration and temperature extremes common at these facilities.

Security applications benefit from motion detection capabilities. Our integrated sensors provide intelligent automated control that reduces energy consumption while maintaining security coverage.

Parking lots need broad coverage with minimal poles. Our high-output fixtures reduce installation costs significantly by covering larger areas per fixture.

Container yards require precise color rendering for equipment operation. True white light improves operator visibility and safety during loading and unloading operations.

Airport lighting demands FAA compliance and instant reliability. Our fixtures meet aviation standards without compromise while providing consistent illumination for ground operations.

Highway interchanges need glare-free illumination for driver safety. Our precision optics eliminate light pollution and improve visibility without causing dangerous glare.

What Type of LED Lighting Supply High Mast Light Is Best for You?

• Dusk to Dawn High Mast Lights: Photocell sensors automatically activate lights at dusk and deactivate at dawn. These sensors ensure lights operate at proper times without manual intervention or complex controls.
• Motion Sensor High Mast Lights: Integrated motion sensors provide substantial additional energy savings by dimming lights to 20% output when areas are unoccupied, then instantly returning to full brightness when motion is detected.
• 1000 to 2000 Watt HID Equivalent: Our high mast fixtures produce 65,000 to 105,000 lumens each, providing direct replacement capability for existing high-intensity discharge systems.
• High-Power High Mast Lights: Purpose-built to replace high-power metal halide and HPS systems. We offer fixtures specifically rated to replace 1000, 1500, and 2000 watt metal halide installations.
• High Voltage High Mast Lights: Equipped with 277-480 volt LED drivers that automatically adjust to your building's electrical system. These drivers handle both single-phase and 3-phase installations seamlessly.

Our Experience-Based Recommendations

Based on our 17 years of LED lighting experience, we've identified the configurations that deliver optimal performance in real-world high mast applications. We stock all common mounting options, with 2 3/8" pipe mount being the most frequently requested.

Since LED fixtures significantly reduce amp load, there's typically no need to upgrade your electrical panel when converting from traditional lighting. Most of our customers choose 5000K color temperature for its crisp white light and Type III or Type V beam angles for optimal coverage patterns.

For facilities with ceiling heights above 40 feet, we typically recommend fixtures with 15-degree beam angles to concentrate light effectively. Lower mounting heights work better with 60-degree or 90-degree beam angles for broader coverage. Our drivers automatically adjust to building voltage ranges, simplifying installation regardless of your electrical configuration.

How Can You Design a High Mast Lighting Solution?

The most effective starting point involves creating a detailed lighting plan. Provide a layout or CAD drawing of your area, and lighting plan software imports your layout to create a detailed, scaled lighting plan. The plan shows precise light levels, uniformity ratios, and identifies which fixtures create optimal coverage.

We provide complimentary lighting plans for commercial, industrial, and sports application customers. This service ensures proper illumination levels while avoiding over-lighting that wastes energy or under-lighting that creates safety concerns.

Safety and Performance Certifications

All our fixtures carry essential certifications including DLC Premium, UL Listed, and ETL Listed approvals. These certifications ensure safety, performance, and energy efficiency while qualifying your project for utility rebates and tax incentives. DLC Premium certification guarantees the highest efficiency standards and maximum rebate eligibility.

Warranty and Warranty Support

All our lights come with at least a 5-year warranty, and all warranty support is based in the USA. We take customer support seriously, and helping you with a warranty claim is important to us. Our experienced support team understands the importance of keeping your lighting operational and will work quickly to resolve any warranty issues.

Need Help? Talk to an LED High Mast Light Expert.

With numerous options and fixture configurations available, selecting the optimal solution for your specific requirements can be challenging. The sales engineers at LED Lighting Supply specialize in LED high mast lighting applications. Share your requirements with us, and we'll recommend the best LED high mast lighting solutions for your project.

We need to understand your motion sensor or photocell requirements, current voltage specifications, and any unique mounting needs. We provide complimentary lighting plans to ensure proper illumination levels and balanced light distribution across your entire area.

LED High Mast Lighting FAQs

What LED Lumens Do You Recommend to Replace Metal Halide High Mast Lights?

• 400-Watt HID / Metal Halide: 15,000 - 25,000 lumens
• 1000-Watt HID / Metal Halide: 35,000 - 50,000 lumens
• 1500-Watt + HID / Metal Halide: 50,000 - 90,000 lumens
• 2000-Watt + HID / Metal Halide: 90,000 - 150,000 lumens

What are Common Issues with HID / Metal Halide High Mast Luminaires?

Metal halide and HPS systems suffer from 70% lumen depreciation after 10,000 hours of operation. Maintenance costs escalate due to frequent ballast failures and lamp replacements every 18-24 months. High-pressure sodium produces poor 70 CRI color rendering that creates safety concerns in parking lots and roadways. LED conversions eliminate these issues with 50,000+ hour lifespans and consistent light output.

Are there Surge Protection Options Available for LED High Mast Lights?

All our LED high mast fixtures include factory-installed 20kV surge protection with auto-adjusting voltage drivers. Higher protection levels up to 50kV surge rating are available for coastal installations or areas with frequent lightning activity. The integrated protection eliminates the need for external surge suppressors in most applications.

Are There Any Issues with Installing LED High Mast Light Fixtures Near the Coast?

Coastal installations require marine-grade coatings to prevent corrosion from salt spray. Our marine-grade option includes specialized epoxy powder coating and 316 stainless steel hardware rated for direct saltwater exposure. This upgrade adds minimal cost but extends fixture life to 15+ years in harsh coastal environments.

Is it Hard to install LED High Mast Lights?

LED high mast installation uses identical NEMA 3G mounting and wiring as existing HID fixtures. Our auto-adjusting drivers handle 100-277V and 277-480V input without configuration changes. LED fixtures weigh 40-60% less than comparable metal halide systems, reducing crane requirements and installation time. Verify your pole's EPA wind load rating before ordering—we'll match the appropriate fixture size to your specifications.