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40 Watt Explosion Proof Jelly Jar LED Light | 5600 Lumens | Class 1 Div 2 | 5000K | 100-277V | Surface Mount | Pendant Mount | Wall Mount

SKU: MLLG-E-LED-EXPLO-40-50-C1D2-[Mount] | Web ID: 1889
Starting at: $346.48
Surface:Built to Order 6 Weeks
Wall:Built to Order 6 Weeks
Pendant:Built to Order 6 Weeks
This hazardous location LED fixture is a strong choice for demanding industrial and marine environments where safety, durability, and efficiency are critical. With 5600 lumens at 40 watts (140 lumens per watt), it efficiently replaces 175 watt metal halide units while providing broad 120 degree coverage and reliable 5000K illumination for visibility in work areas. Its copper free aluminum housing resists corrosion, and IP66, IK10, UL 844, UL 1598, UL 1598A, and ABS certifications ensure suitability for hazardous, wet, marine, and high-impact locations such as chemical plants, offshore platforms, and industrial processing facilities. Multiple mounting options support flexible installation.

Dwayne Kula | President, CTO and Founder

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    Product Description

    UL Listed - Verified for Electrical Safety and PerformanceRebate Eligible - Qualifies for Energy Incentive ProgramsClass 1 Division 2 - UL844 Certified for Explosive Atmospheres5 Year Unlimited Usage Warranty

    UL Specs

    • UL 844 Hazardous Locations
    • Class I, Division 2, Groups A, B, C, D
    • Class II, Division 1, Groups E, F, G
    • Class II, Division 2, Groups F, G
    • Class III
    • UL 1598 Suitable for Wet Locations
    • UL 1598A Marine Outside Type
    • ABS

    Key Features

    • Watts: 40
    • Lumens: 5600
    • Lumens Per Watt: 140
    • Replaces: 175 Watt Metal Halide
    • Voltage: 100V-277V
    • Color Temperature: 5000K
    • CRI: 70+
    • Dimming: 1-10V
    • Beam Angles (Std): 120°
    • Lifespan: 50,000 (L70) hours
    • Mounting: Surface or Wall or 3/4 in NPT Pendant
    • Frequency (Hz): 50-60Hz
    • Power Factor: >.95
    • THD: < 10%

    Durable Construction

    • Housing: Copper Free Aluminum
    • IP Rating: IP66
    • IK Rating: IK10
    • Certifications: UL | Rebate Eligible
    • Warranty: 5 years

    Measurements

    • Dimensions (in): 9 x 13
    • Weight (lbs): 14 lbs


    Product SKU Variations

    • SKU: MLLG-E-LED-EXPLO-40-50-C1D2-SM
      • Mounting: Surface
    • SKU: MLLG-E-LED-EXPLO-40-50-C1D2-WM
      • Mounting: Wall
    • SKU: MLLG-E-LED-EXPLO-40-50-C1D2-PM
      • Mounting: Pendant


    Download IES Files

    Web ID: 1889

    Product Overview

    The 40 Watt Explosion Proof Jelly Jar LED Light is designed for hazardous location lighting where flammable gases, vapors, or dusts are present. This fixture delivers 5600 lumens at 5000K and is suitable for Class I Division 2, Class II Division 1 and 2, and Class III environments. It is commonly installed as a replacement for 175W metal halide fixtures in chemical processing, paint booths, and similar hazardous areas.

    Surface, wall, or 3/4 inch NPT pendant mounting options allow for flexible installation in confined or exposed locations. The fixture is built to withstand harsh industrial and marine environments, supporting both indoor and outdoor hazardous area requirements.

    Core Performance and Output

    This fixture outputs 5600 lumens at 40 watts, providing an efficacy of 140 lumens per watt. The 120° beam angle delivers wide, uniform coverage suitable for task and general area lighting in hazardous zones. Color temperature is 5000K with a CRI above 70, supporting clear visibility in work areas.

    Electrical performance includes 100-277V input, 1-10V dimming, power factor above 0.95, and THD below 10%. Output is appropriate for mounting heights up to approximately 12-18 feet. Excessive output may occur at lower mounting heights in small rooms or corridors.

    Adjustability and Control Options

    The fixture supports 1-10V dimming for integration with compatible dimming systems. This allows for light level adjustment based on operational needs or energy management requirements. No onboard sensor or advanced control options are included.

    Beam distribution is fixed at 120°, with no field-adjustable optics. Mounting orientation can be changed using the available surface, wall, or pendant mounting options to direct light as needed.

    Longevity and Reliability

    L70 rated life is 50,000 hours, supporting long-term operation in demanding environments. The fixture is constructed with copper-free aluminum housing and a robust lens, minimizing corrosion and impact damage.

    IP66 and IK10 ratings provide protection against water, dust, and mechanical impact. The fixture is designed for continuous use in hazardous and marine environments with minimal maintenance requirements.

    Build Quality and Physical Characteristics

    The housing is copper-free aluminum with a sealed, impact-resistant lens. The fixture measures 9 x 13 inches and weighs 14 lbs. All hardware is designed for durability in corrosive, wet, and hazardous locations.

    Surface, wall, and 3/4 inch NPT pendant mounting options are supported. The fixture is suitable for both indoor and outdoor use, including marine and offshore environments. All gaskets and seals are rated for hazardous and wet location performance.

    Where This Product Fits Best

    This fixture is intended for hazardous locations where explosion proof or classified lighting is required. It is suitable for use in environments with flammable gases, vapors, dusts, or fibers, as well as marine and offshore settings. Typical installations include chemical processing, paint booths, and solvent storage areas.

    • hazardous location lighting
    • explosion proof lighting
    • paint booth lighting
    • chemical processing facility lighting
    • oil and gas facility lighting
    • refinery lighting
    • marine environment lighting
    • solvent storage area lighting

    Environmental characteristics include resistance to water, dust, impact, and corrosive agents. The fixture is certified for use in Class I, II, and III hazardous locations and is suitable for both indoor and outdoor marine environments.

    Installation and Long-Term Use

    Installation supports surface, wall, or 3/4 inch NPT pendant mounting. The fixture is designed for direct replacement of legacy jelly jar or metal halide units in classified areas. All mounting hardware and seals are included for hazardous location compliance.

    Routine maintenance is minimal due to the sealed design and long LED life. Access for cleaning or inspection is straightforward, but all work should follow hazardous location safety protocols. The fixture is compatible with standard hazardous location wiring methods.

    How This Fixture Is Commonly Used

    Typical mounting heights range from 8 to 18 feet, depending on the area and required light levels. Fixtures are often spaced to provide uniform coverage in corridors, process areas, or booth interiors. Layouts may use single or multiple units based on room size and hazard classification.

    Spacing and fixture count vary with mounting height and target illumination. Higher output can reduce the number of fixtures needed but may increase glare in confined spaces. For best results, coordinate layout with hazard zone boundaries and task requirements.

    Safety, Certifications, and Warranty

    This fixture is certified to UL 844, UL 1598, UL 1598A, and ABS standards. It is rated for Class I Division 2 Groups A, B, C, D; Class II Division 1 Groups E, F, G; Class II Division 2 Groups F, G; and Class III hazardous locations. IP66 and IK10 ratings apply.

    The product includes a 5-year warranty. All certifications and ratings are listed on the product label and documentation. The fixture is suitable for use in hazardous, marine, and wet locations as defined by its certifications.

    Frequently Asked Questions

    Q: What is the maximum mounting height for effective illumination with this fixture?

    A: Effective illumination is typically achieved at mounting heights up to 18 feet, depending on the area and required light levels.

    Q: Which hazardous location classifications does this fixture meet?

    A: This fixture meets Class I Division 2, Class II Division 1 and 2, and Class III hazardous location classifications.

    Q: Can this fixture be installed outdoors in marine or offshore environments?

    A: Yes, the fixture is certified for marine outside type and is suitable for outdoor and offshore hazardous locations.

    Q: What mounting options are available?

    A: Surface, wall, and 3/4 inch NPT pendant mounting options are supported.

    Q: Is this fixture dimmable?

    A: Yes, it supports 1-10V dimming with compatible controls.

    Q: How should fixture spacing be determined in a paint booth or hazardous area?

    A: Spacing depends on mounting height, area size, and required light levels. Layout should be coordinated with hazard zone boundaries and task requirements.

    Application Questions and Clarification

    Q: Is this fixture suitable for use in solvent storage areas?

    A: Yes, it is suitable for solvent storage area lighting within its certified hazardous location ratings.

    Q: Can this fixture replace a 175W metal halide jelly jar in a chemical processing facility?

    A: Yes, it is designed as a direct replacement for 175W metal halide fixtures in hazardous locations.

    Q: Does the fixture require special wiring for hazardous locations?

    A: Yes, installation must follow hazardous location wiring methods and local code requirements.

    Q: Is this fixture appropriate for use in a paint booth with flammable vapors?

    A: Yes, it is certified for use in paint booth lighting where flammable vapors are present.