Commercial and Industrial LED UFO High Bays

How to Select the Right UFO High Bay LED for Your Facility

With over 15 years of experience in commercial and industrial lighting projects, LED Lighting Supply's expertise ensures we understand which lighting fixtures deliver optimal results for demanding applications. Our Product Specialists consistently recommend UFO LED High Bay Lights for most commercial, industrial, and sports facilities based on proven performance across thousands of installations.

UFO High Bay Performance by Ceiling Height

• 20-30 Foot Ceiling Heights: Our commercial projects achieve best results with 100-200W UFO fixtures producing 15,000-25,000 lumens, typically spaced 20-30 feet apart with 120 deg beam angles.
• 30-40 Foot Ceiling Heights: Facilities using 200-300W UFO lights delivering 25,000-48,000 lumens with 90-120 deg beam angles achieve uniform illumination with typically 30-40 foot spacing.
• 40+ Foot Ceiling Heights: High-ceiling warehouses and hangars require 300-600W UFO fixtures producing 48,000-96,000 lumens with focused 60 deg beam angles, typically spaced 35-45 feet apart for optimal coverage.

Proper illumination design for industrial facilities requires adherence to established lighting standards. The Illuminating Engineering Society (IES) Lighting Handbook provides comprehensive guidance on recommended illumination levels for warehouses, manufacturing facilities, and high bay applications, ensuring both worker safety and operational efficiency.

Electrical Compatibility and Power Requirements

Our UFO high bay LEDs feature automatic voltage detection engineered for seamless integration (verify compatibility on spec sheet):

• Standard Commercial: 100-277V with automatic driver adjustment for most facilities
• Industrial High Voltage: 277-480V compatibility for single-phase and three-phase industrial applications

Field-Adjustable Features for Installation Flexibility

• Wattage Adjustable Models: Toggle switches provide field-adjustable power settings, allowing optimization of energy consumption and light output after installation
• Color Temperature Selection: Field-adjustable switches (3000K/4000K/5000K) provide flexibility for changing requirements
• Beam Angle Adjustment: Rotating lens systems offer 60 deg/90 deg/120 deg field adjustment for precise light distribution

Color temperature selection significantly impacts workplace productivity and visual comfort:

• 3000K Warm White: Cost-effective solution for retail environments and customer-facing areas
• 4000K Neutral White: Versatile option for general commercial applications and mixed-use facilities, providing excellent fluorescent lighting replacement
• 5000K Bright White: Optimal choice for industrial facilities, warehouses, and high-precision work environments where metal halide replacement is needed

Advanced Motion Sensor Integration

• PIR Motion Sensors: Economical detection solution for standard environmental conditions with reliable performance
• Microwave Motion Sensors: Advanced technology unaffected by dust, temperature variations, or air movement, ideal for challenging industrial environments

Installation and Mounting Solutions

• Versatile Mounting Options: Eye hook, pendant mount, surface mount, and chain/cable suspension systems accommodate diverse installation requirements
• Retrofit Advantage: Direct replacement capability for existing metal halide fixtures using identical mounting hardware reduces installation costs

Quality Certifications and Warranty Protection

• Safety Compliance: UL/ETL listing provides electrical safety and code compliance
• Energy Efficiency Verification: DLC certification qualifies fixtures for utility rebate programs, maximizing project cost-effectiveness
• Environmental Protection: IP65-IP69K ratings for moisture resistance, IK impact ratings for mechanical durability
• Comprehensive Warranty Coverage: All UFO high bay fixtures include a minimum 5-year manufacturer's warranty with direct claim processing through LED Lighting Supply (depending on model)

Why UFO LED Technology Outperforms Traditional Lighting Systems

We engineer solutions that address the fundamental limitations of metal halide, HPS, and fluorescent systems. Our customers frequently tell us that UFO-style LED conversions solve persistent maintenance issues while delivering measurable performance improvements.

• Verified Energy Performance: UFO LED conversions typically deliver 50-80% energy reduction compared to metal halide fixtures (results may vary). When equipped with motion sensors, facilities achieve up to 90% total energy savings
• Extended Lifespan: 50,000-100,000+ hours of operation equals 12+ years of continuous use, significantly reducing relamping costs
• Instant Full Output: 100% light output immediately with zero warm-up time, enabling effective motion sensor integration
• Superior Light Quality: Flicker-free operation with 70+ CRI and silent operation eliminates ballast hum issues
• Reduced Heat Generation: Lower thermal output decreases HVAC loads, providing additional operational savings
• Environmental Durability: IP65-IP69K wet location ratings and IK08-IK10 impact resistance for demanding conditions

The energy efficiency advantages of LED technology for industrial lighting are well-documented. According to the U.S. Department of Energy's LED lighting guidance, commercial LED fixtures can reduce energy consumption by 75% or more compared to traditional metal halide systems, while providing superior light quality and significantly longer operational life.

Advanced Control and Emergency Capabilities

• Motion Sensor Ready: PIR and microwave sensor compatibility enables automatic lighting control for maximum energy savings
• Precise Dimming Control: 0-10V and 1-10V dimming capability for task-specific lighting levels and additional energy optimization
• Emergency Backup Integration: External EMB systems provide up to 90 minutes of emergency illumination for safety compliance

What are the Cost Savings and ROI When You Convert from Metal Halide to LED?

150W LED UFO High Bay vs 400W Metal Halide Replacement (with ballast)

Assumptions: Based on 18 hours/day, 220 days/year at $0.14/kWh, 100 fixture(s), and a 15% ballast factor applied to the metal halide wattage (400W lamp + 15% ballast = ~ 460W input).
•  Energy cost and ROI calculations are based on energy savings only and assume an LED fixture cost of $100.00 per fixture.
• Maintenance savings from reduced bulb and ballast replacements are not included in these calculations.

In this example with 100 fixture(s), total LED fixture investment is approximately $10,000.00, and estimated annual energy-only savings are $17,186.40. Simple payback based on energy savings alone is under 7 months. Maintenance savings from eliminating metal halide bulb and ballast replacements provide additional value throughout the fixture's 50,000-hour lifespan, but are not included in this ROI calculation.

Proven UFO High Bay Applications and Performance Results

Warehouses and Distribution Centers

Challenge: Maintaining consistent illumination across variable ceiling heights and changing storage configurations

Our Solution: 150-400W UFO fixtures with adjustable beam angles and integrated motion sensors deliver optimal visibility while reducing energy costs by 65%

Manufacturing and Industrial Facilities

Challenge: Durable lighting solutions for harsh environments with dust, moisture, vibration, and temperature extremes

Our Solution: IP65+ rated UFO lights with IK10 impact resistance maintain consistent performance in demanding industrial conditions

Aircraft Hangars

Challenge: High-ceiling spaces requiring concentrated, powerful illumination for precision aircraft maintenance work

Our Solution: 300W to 600W UFO fixtures with focused beam patterns provide superior brightness and coverage for critical maintenance operations

Gymnasiums and Sports Facilities

Challenge: Achieving even light distribution without glare for athletic activities and spectator comfort

Our Solution: Strategically positioned UFO fixtures with optimized beam angles eliminate shadows and hot spots across playing surfaces

Case Study: Creekside Stables Outdoor Covered Arena using LED Lighting Supply 200 Watt LED UFO High Bay Lights in Franklin, TN

After: 200 Watt LED UFO High Bay | 30000 Lumens	After: 200 Watt LED UFO High Bay | 30000 Lumens

Lighting Plan We Created for the Customer

Lighting Plan	Heat Map

Covered Riding Arena Lighting Installation Plan Metrics

• Mounting height: 40 ft
• Fixture Used: (12) MLLG-LED-HB4-200-[Color]-[Beam]: 200 Watt White LED UFO High Bay | 25000 lumens | Replaces 400 Watt Metal Halide
• FC achieved: 62.94 fc average
• Uniformity (Avg/Min): 1.63

Expert UFO High Bay Consultation and Free Lighting Plans

Our Product Specialists understand that selecting the optimal UFO High Bay solution requires analyzing your specific facility requirements, operational patterns, and performance goals. With over 15 years of commercial and industrial lighting experience, we engineer solutions that maximize both performance and cost-effectiveness.

We find that large areas and commercial facilities using our consultative approach achieve better results because we evaluate ceiling heights, space utilization, environmental conditions, and energy objectives before recommending fixtures. Our team provides comprehensive project support, including free lighting plans that ensure proper illumination levels and balanced distribution throughout your facility.

Request a free lighting consultation and custom lighting plan from our UFO High Bay specialists

Common Mistakes and How to Avoid Them

• Undersizing fixtures for ceiling height leaves dark spots everywhere. Reference the ceiling height performance guidelines above for proper wattage selection.
• Installing too many fixtures creates harsh glare and wastes energy. Space UFOs typically require 1.5 times the mounting height for proper coverage overlap.
• Wrong beam angles cause uneven distribution patterns. Use 120 deg for ceilings under 30 feet, 90 deg for 30-40 feet, and 60 deg above 40 feet.
• Ignoring voltage compatibility can damage drivers or create safety issues. Always verify 120V, 277V, or 480V requirements before ordering.
• Skipping IP ratings for dusty or wet environments leads to early failures. Food processing and washdown areas need IP66 minimum.
• Adding motion sensors without understanding detection patterns creates dead zones where lights won't activate properly.

Commercial and Industrial LED UFO High Bays Frequently Asked Questions

What is an LED UFO High Bay Light?

A UFO high bay LED is a circular fixture engineered for ceiling heights of 20 feet and above, delivering concentrated light distribution for warehouses, manufacturing facilities, hangars, and gymnasiums. These fixtures replace metal halide and HPS systems with instant-on performance and 50,000-100,000+ hour lifespans.

What wattage UFO high bay do I need for my ceiling height?

For 20-30 foot ceilings, use 100-200W fixtures producing 15,000-25,000 lumens. For 30-40 foot ceilings, select 200-300W models delivering 25,000-48,000 lumens. For 40+ foot ceilings, choose 300-600W fixtures producing 48,000-96,000 lumens.

What beam angle should I select for my UFO high bay?

Use 120-degree beam angles for ceilings under 30 feet, 90-degree for 30-40 feet, and 60-degree above 40 feet. Some models feature rotating lens systems offering 60/90/120-degree field adjustment for precise light distribution.

What voltage options are available for UFO high bay lights?

UFO high bays feature automatic voltage detection with 100-277V for commercial applications and 277-480V for industrial single-phase and three-phase systems. Verify voltage compatibility on the spec sheet before ordering.

What IP rating do I need for my environment?

Dusty or wet areas require IP65+ ratings for moisture resistance. Food processing and washdown areas need IP66 minimum. IK impact ratings provide mechanical durability for demanding conditions - fixtures are available with IK08-IK10 impact resistance.

What color temperature should I choose?

3000K warm white suits retail and customer-facing areas. 4000K neutral white works for general commercial applications and fluorescent replacement. 5000K bright white is optimal for industrial facilities and high-precision work environments. Mixing color temperatures in the same space looks unprofessional - pick one CCT throughout each zone.

What motion sensor options work with UFO high bays?

PIR motion sensors provide economical detection for standard conditions. Microwave motion sensors are unaffected by dust, temperature variations, or air movement - ideal for challenging industrial environments. Facilities with motion sensors achieve up to 90% total energy savings.

How much energy will I save switching to LED UFO high bays?

UFO LED conversions deliver 50-80% energy reduction compared to metal halide fixtures. When equipped with motion sensors, facilities achieve up to 90% total energy savings. Results may vary based on existing system and usage patterns.

What certifications should I look for?

UL/ETL listing provides electrical safety and code compliance. DLC certification qualifies fixtures for utility rebate programs. All UFO high bay fixtures include a minimum 5-year manufacturer warranty depending on model.

When should I NOT use UFO high bay lights?

Do not use UFO high bays when ceiling heights are under 20 feet - linear or troffer fixtures provide better distribution. Do not use when hazardous location ratings are required unless the model is specifically certified for UL rated Class/Division. Verify operating range on datasheet when extreme temperature environments are present.

What mounting options are available?

UFO high bays accommodate eye hook, pendant mount, surface mount, and chain/cable suspension systems. Direct replacement capability for existing metal halide fixtures using identical mounting hardware reduces installation costs.

How far apart should I space UFO high bay fixtures?

Space UFOs 1.5 times the mounting height for proper coverage overlap. For 20-30 foot ceilings, spacing is typically 20-30 feet apart. For 30-40 foot ceilings, 30-40 foot spacing. For 40+ foot ceilings, 35-45 feet apart. Final selection should be validated with a photometric plan.

Do UFO high bays support dimming?

UFO high bays feature 0-10V and 1-10V dimming capability for task-specific lighting levels and additional energy optimization. Wattage adjustable models also provide field-adjustable power settings via toggle switches.

Can I get a lighting plan before ordering?

Lighting plans include fixture placement layout with optimal spacing calculations, photometric analysis showing foot-candle levels across the space, and energy savings projections compared to existing systems. Final selection should be confirmed by a licensed professional when required for code- or safety-critical areas.